Content tagged with "reference"
Results: 17
Article
January 10, 2006
Cutting to the chase - Integrating secondary operations
Many tube cutoff machines have evolved to integrate end forming and bending capabilities that normally are considered secondary operations. Considering the tube industry's need to reduce costs to stay competitive, the concept of integrating more operations may sound appealing. An inline system... Read more...
Article
November 6, 2003
Is your company a breeding ground for workplace violence?
Approximately 2 million U.S. workers are victims of workplace violence each year. In 1997 the National Institute of Occupational Safety and Health (NIOSH) reported that an average of 20 workers are murdered each week in the U.S., and an estimated 18,000 per week are victims of nonfatal... Read more...
Article
October 23, 2003
Tube Hydroforming Design Flexibility—Part IV
Editor's Note: This article is Part IV in a series about tube hydroforming design flexibility. Please read Part I , Part II , Part III , and Part V .
Material selection is a very important aspect of design flexibility when striving to fulfill part functionality requirements.... Read more...
Article
October 9, 2003
Identifying the right cutting and welding tips
The tip of a welding or cutting torch is where the action is (see Figure 1 ). Welding tips usually produce positive pressure (higher than 1 pound per square inch ) and are used at equal pressures of acetylene and oxygen. These single-hole copper-alloy tips are attached to a torch handle... Read more...
Article
June 12, 2003
What's that material?
An XRF system can be integrated at a detector station before final packaging. The tubes are held in place by a pneumatic clamp while the XRF detector is raised to make contact with the tube and perform the measurement. This process confirms the alloy grade of the material typically in two... Read more...
Article
May 29, 2003
Art From the Forge
It's been happening gradually over the past 25 years, but in the past four or five years, art from the forge is finding outlets in fine art and sculpture galleries, as public art and even jewelry. These motifs, techniques, designs, and objects are heading ironwork in new directions. Much of it... Read more...
Article
December 13, 2001
Sawing structural and architectural tubing
Figure 1 The circular saw is a commonly used option for cutting structural materials, including (top) solid H beams, and both round (middle) and rectangular (bottom) hollow materials. Architectural tubing is something of a mixed blessing: On the one hand, the material is... Read more...
Article
December 13, 2001
It's all about precision, craftsmanship
Consider the various applications for microwelding and some of the first images that come to mind are the highly intricate weld operations performed on hardened tool steels and machined weldments—synonymous with a high level of precision and craftsmanship. An increasingly large... Read more...
Article
November 15, 2001
Assessing cutting and forming machine tool safety
During the past decade increasingly comprehensive machine tool safety standards have been adopted in many countries, including the U.S. The expanded breadth of recent standards typically includes the entire life expectancy of machines, the full scope of possible risks, the frequency and severity... Read more...
Article
October 11, 2001
The importance of the n value in sheet forming
Figure 1: Magnitudes of elongation at the onset of necking vary with the n value. Editor's Note: This column was prepared by the staff of the Engineering Research Center for Net Shape Manufacturing (ERC/ NSM) , The Ohio State University, Professor Taylan Altan, director. Strain... Read more...
Article
September 17, 2001
Working safely with metalworking fluids
Metalworking fluids (MWFs) are widely used in many manufacturing industries. These fluids are used in the cutting, machining, and grinding of metal parts to cool and lubricate tools and workpieces, wash away the removed metal, prolong tool life, and prevent corrosion of the workpiece.... Read more...
Article
September 17, 2001
Examining tube mill roll tooling, setup, and maintenance
Poor tooling setup and mill alignment can be costly, especially when they result in decreased production quality and scrap. Both areas must be maintained continuously. A secret to achieving maximum roll integrity is simple, but often forgotten: Roll tooling design is based on known parameters... Read more...
Article
September 17, 2001
Article
September 17, 2001
Monitoring laser beam performance
In the last 20 years, the use of industrial lasers for cutting, drilling, welding, marking, and cladding has increased dramatically. Industrial lasers, unlike their laboratory cousins, are not designed with continuous monitoring in mind. The laser often is assumed to be operating at peak... Read more...
Article
August 16, 2001
In search of the perfect bend
Press brake manufacturers have made tremendous advances in the art of machine design and manufacturing. Machine frame components are designed to use proven mechanical engineering principles combined with CAD technology to identify the areas most susceptible to stresses consistent with the metal... Read more...
Article
July 12, 2001
Article
February 19, 2001
Designing for successful robotic arc welding automation
This dual robot system uses a large "Ferris Wheel" positioner to give the robots access to the underside of the parts to be welded. Automated robotic arc welding systems are used in all types of manufacturing. They can provide several benefits in certain welding applications. The... Read more...
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