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Articles tagged with "resistance welding"

Results: 11

Measurement, assembly, and welding: Ultra Tool's quest for in-die perfection: Array

Array

Publish date: Array

Tech cell: Tool and Die


Measurement, assembly, and welding: Ultra Tool's quest for in-die perfection Part II: Part II: Eliminating secondaries with in-die assembly

Ultra Tool & Manufacturing launched a program to tackle sensor technology in an effort to errorproof the pressroom.

Publish date: June 7, 2009

Tech cell: Tool and Die


Gaining control of resistance welding: Weld monitors deliver means to benchmark and verify the weld process and equipment

By providing time-based waveform data on current, voltage, resistance, power, force, and displacement—as well as peak and RMS values—external weld monitors are able to provide the necessary data that can be used to understand, optimize, and benchmark the resistance welding process and verify accompanying equipment

Publish date: August 8, 2007

Tech cell: Arc Welding


Get your schedule in order: How first- and second-order decisions affect resistance weld schedules

The quality of resistance-welded components depends on the weld schedule, which comprises several machine settings. Although many resistance welding machine and electrode suppliers offer standard weld schedules for common metal combination, special weld schedules often are necessary to address increased use of special metals, joint combinations, coatings, and weld-through sealants and adhesives.

Publish date: September 13, 2005

Tech cell: Cutting and Weld Prep


A new way to weld sheet metal: Remote laser welding replaces spot welding in microwave oven fabrication

Nu-Way Industries Inc., Des Plaines, Ill., learned that remote laser welding demonstrates impressive advantages over traditional resistance and arc welding for its applications.

Publish date: March 7, 2006

Tech cell: Laser Welding


Getting close to remote laser welding: Research reveals that the technology is a reasonable alternative to resistance spot welding

Remote laser welding is a fairly new kid on the block in terms of joining metal in North America. But it makes complete sense for those high-volume applications where resistance spot welding is used commonly.

Publish date: June 26, 2009

Tech cell: Laser Welding


Mode of least resistance: Understanding control modes in resistance welding

With the advent of transistorized controls in resistance welding, power supplies are available in which feedback can be used to control current, voltage, or power delivered. The use and benefits of these control modes are not well understood, leading to underutilization of the technology. It is important to understand the fundamentals of the control modes as applicable to DC and inverter power supplies and the special situations that you might encounter in their application.

Publish date: August 8, 2007

Tech cell: Resistance Welding


Projection welding for nut and bolt attachment: Competing or complementary joining methods?

Projection welding, also known as resistance fastener welding, is the most common method for nut and M- or T-thread bolt welding. This article examines recent experiments with projection welding of those components to various high-strength steel components.

Publish date: February 12, 2008

Tech cell: Resistance Welding


Respecting your resistance welder: Avoiding downtime with preventive maintenance practices

Resistance welding results are only as good as the machine that is completing the process. By understanding how to properly maintain your resistance welding machine, you will be able to prevent unnecessary problems that tend to plague the unit's critical areas.

Publish date: March 11, 2008

Tech cell: Resistance Welding


Resistance-weld more for less: Best practices prolong electrode life

Costs associated with poor resistance weld quality often can be traced back to faulty electrode usage. With today's high cost of copper—to say nothing of the extra labor and lost production time—wearing out electrodes prematurely has become more expensive than ever.

Publish date: May 13, 2008

Tech cell: Resistance Welding


Welding fasteners: Spot or projection?: Resistance spot welding offers flexibility, projection welding optimal quality

Both spot and projection weld fasteners have their place. Choosing which process to use—spot or projection welding—depends, like anything else, on the application

Publish date: February 24, 2009

Tech cell: Resistance Welding