Los avances en automatizacíon amplían las capacidades del punzonado: Cómo automatizar su operación de punzonadoCada vez ms, los fabricantes de metal estn cambiando hacia el equipo automatizado para reducir el tiempo y los costos de produccin, hacer ms eficiente la manufactura, minimizar el manejo de material, y atender la escasez de mano de obra calificada. La aplicacin dicta qu tipo de automatizacin se requiere para el trabajo.
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Now's the time to AUTOMATE: Labor shortage, safety concerns, economic slowdown make robotics a considerationThis article outlines some of the challenges fabricators are facing and how robotics and automation equipmentmakers are trying to address these challenges. Also addressed are different equipment and technological advancements and other factors affecting welding automation.
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Reality TV: Frame-making in the U.S.: Oceanside, Calif.-based fabricator successfully competes in global CRT framemaking marketSumitomo Metal Mining USA (SMMU) Inc. has supplied cathode ray tube frams to some of the largest, high-end television manufacturers in the world from its Oceanside, Calif., facility. Despite the trend in moving manufacturing overseas to take advantage of cheaper labor pools, SMMU believes it is poised to remain competitive while maintaining its U.S. base of operations.
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EuroBLECH 2008: A celebration of metal fabricating and forming: A visit to Hannover, Germany, for the world's largest sheet metal manufacturing exhibition reveals a European taste for automation and efficiencyEuroBLECH is a celebration more than anything. Most of the booths have plenty of tables and, usually, a bar for customers, distributors, business partners, and friends to swing by, chat, have a drink, and talk about life both in and out of the industry. In fact, unlike shows in North America, a visitor will find materials suppliers—the folks that make the metal sheet, plate, and tube—among the exhibitors. Everyone comes together for this global event.
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A new standard in forming bathtubs: American Standard introduces new technology to a older forming lineThe main hurdle to automating American Standard's bathtub forming line in its Salem, Ohio, facility was integrating new material handling tools into the older press line.
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Reducing tube bending cycle times: Automating benders and peripheral equipmentBecause any multiple-step manufacturing process is only as fast as the slowest machine, fabricators interested in purchasing an automated tube bender might suddenly find his production line saddled with bottlenecks. It's necessary to analyze the entire production line and learn about the equipment that is available before automating the bending process.
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Affordable automation: Building a processing cell without breaking the bankCompetition is tough and getting tougher. A critical strategy for staying in business is automation. Putting together a flexible, automated system with quick-change capability can help tube fabricators manufacture a variety of parts, both for existing projects and future programs. A few key pieces of equipment and a long-term view of current and future projects can help to justify the expense.
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Using the tandem welding process to your advantageTandem welding power source technology now is able to meet the demands of many applicants for which welders many not expect it to be useful.
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Is robotic welding right for you?: Making an informed decisionThis article examines robotic welding and discusses the considerations behind choosing to use (or not use) welding robots. It answers the questions what comprises a robotic welding installation, what costs are associated, and what industries are best suited for robotic welding.
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The costs of inefficiency: Addressing efficiency and the cost of design changeTo stay competitive, companies must be willing to invest both time and money to investigate whether or not their processes are as efficient as they should be. Those who do so can catch inefficiencies early in the process and make appropriate changes, saving money. Those who don't may unknowingly be performing redundant tasks that can add up over time.
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How to keep automated welding from going around in circles: Laser-based seam tracking proves to be the answer at A.O. Smith's American Water Heater Div. facilityThe move from manual welding to some form of machine or automated welding has been going on in all industries--including water heater manufacturing--for years. It's part of a desire to improve productivity and quality. A.O. Smith's American Water Heater Div. in Johnson City, Tenn., learned that first-hand.
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Inprove your welding process with a mechanized welder |
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Automation in tube and pipe welding: Robots make sense for many reasonsRobots make a lot of sense for tube and pipe welding. The return on investment for a typical robot system can be seen usually within six to 24 months, depending on the parts, complexity of the system, and learning curve of the manufacturer. Quality improvements are typically seen immediately. In addition, by tracking the process, manufacturers can make changes to improve production time and determine the throughput of the system for accurate part production projections.
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Auto weld that ends well: Manufacturer of Tommy Gate liftgates for trucks finds success with robotic weldingRobotically welding a part made sense for Tommy Gate Co./Woodbine Manufacturing, Woodbine, Iowa, so they then made plenty of cents available to invest in a robotic welding cell from Genesis Systems.
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Robotic GTAW: Manual GTAW developments advance automated processRobotic GTAW is a little-known process that has made significant advancements recently, thanks in part to the advancements made to manual GTAW that have made it more user-friendly and compatible with the environment. Applications that were once nearly impossible to accomplish can be handled with relative ease with modern GTAW systems. Even today robotic GTAW continues to improve and advance into new fields to create a better future for the welding industry.
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Don't be marginalized: How peripherals can maximize your robotic welding performancePeripheral equipment for robotic welding can help maximize the effectiveness of an automated workcell and protect the investment from costly damages. Understanding peripheral equipment is the first step in getting the most out of a robotic workcell.
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Keeping welding costs from spiraling out of control: Skyline Steel sees laser seam tracking as the answerSkyline Steel, a subsidiary of ArcelorMittal, recognized in 2001 that for it to win contracts for high-end projects requiring high-pressure and high-strength steel spiral pipe, it would need to become more competitive in price. That's why the company turned to Servo-Robot Corp. and its AUTO-TRAC laser vision seam tracking for pipe welding.
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Is it time to put a robot in front of a press brake?: Answering these 5 questions can help you determine if automatedNorth American fabricators have not been as active in adoptingautomated bending cells as their counterparts in other parts of theworld. But that may be changing. These five questions can help afabricator decide how to justify the case for a robotic press brake.
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Plasma cutting with a robot: Equipment, controls, and application basicsRobotic plasma arc cutting can make cutting and weld preparation operations more flexible once you know which equipment, controls, and shielding gas will work best for your application.
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Will a robotic laser system cut it?: Find out what it can do before you decideAlthough robotic laser cutting systems have advanced over the years, you should know exactly what one can do before you decide if it's right for you. To find out whether you should choose robotics to laser-cut your parts, you first must consider several factors, starting with what is in a system.
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The evolution of scanners for remote welding applications: The rise of beam quality leads to proliferation of remote welding applicationsRemote laser welding operations, many of which rely on a laser scanner to deflect the beam to the weld area, require high-beam-quality lasers. Years ago this meant that they were used only with high-power CO2 lasers. As the beam quality of Nd:YAG, disk, and fiber-optic lasers have improved, these lasers also have become suitable for remote welding, allowing the scanners to be smaller and faster.
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