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Content tagged with "setup"

Results: 11

Article

November 9, 2004
Successful stamping: It's a 'we' thing As a consultant and educator, I travel to numerous die shops and stamping plants, and almost all of them have the same basic request: "Can you show these tooling guys how to make the dies run better?" I hear comments like "We sure have a lot of downtime and scrap, not to mention the usual... Read more...

Article

November 6, 2003
New PC-based controls open path to better press brake utilization A critical benefit of offline programming and bend simulation is that fabricators can determine upfront whether the part can be bent, avoiding shop floor trial-and-error. Traditionally, press brake operation has required skills that could be acquired only through years of on-the-job... Read more...

Article

September 25, 2003
Roll formers look for a win Many systems enable users to download a DXF drawing directly into the roll forming line's computer. Not everyone can be the New York Yankees, or even the roll forming version—especially in today's economic climate. It would be nice, though. The Bronx Bombers have used a fat wallet... Read more...

Article

August 28, 2003
Measuring tube as it grows and shrinks We always have some confusion at our house concerning desserts. My wife claims that I like only two kinds of pie: hot and cold. Well, she is mostly right. My favorite is cherry, and I love it served either hot or cold. Here's our family recipe—you be the judge. Grandma's Cherry Pie... Read more...

Article

April 10, 2003
Establishing a die setup recipe for progressive dies To reduce the number of mistakes, it is important to have a good die setup recipe for each progressive tool. The special setup sheet should contain numerous items in checklist form. Setup Checklist All of the following items are crucial to your die-setup recipe. Although some of these items... Read more...

Article

August 29, 2002
Using proper press brake setup procedures The most expensive part of any press brake operation is setup. During setup no parts are being made, and the longer setup takes, the longer the list of costs becomes. The efficiency and the profitability of a press brake are measured by the number of completed and correct parts you can produce... Read more...

Article

August 16, 2001
Solving problems on the tube mill Tube mill operators face a variety of challenges every day in their effort to produce high-quality tubing in a cost-effective and productive way. This article examines some of the typical problems producers encounter, some common causes of these problems, and some ideas for how to solve these... Read more...

Article

July 26, 2001
Achieving faster, more efficient tube mill changeovers A changeover on a tube mill does not mean just changing the tooling. It means changing from running good tube of one size to running good tube of another size. Many machine configurations can speed up a changeover, such as rafted sections, quick-change fasteners, etc. However, fast changeover... Read more...

Article

July 12, 2001
Examining press feeding options: Considerations that determine a feed's effectiveness In most cases, a press feed must meet three criteria to be successful. First, it must be flexible in terms of setup. Second, it must deliver the material with sufficient precision into the tool, and third, it must feed at the proper time. Other important considerations that determine the... Read more...

Article

June 12, 2001
Leaping the hurdles to press brake automation Figure 1: This figure shows the ratio of value-added versus nonvalue-added time for a 50-part bending job. In this example, 42 percent of the time needed to bend the parts was spent on setup. Understanding the obstacles to automating press brakes requires an analysis of the bending... Read more...

Article

April 24, 2001
Preparing for aluminum GTAW Even if you are experienced in welding steels, aluminum welding can present quite a challenge. Aluminum's oxide coating, higher thermal conductivity, and lower melting point easily can lead to welding problems unless you know how to prepare for welding and set up the equipment. Though many... Read more...

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