Plasma cutting stainless steel and aluminum: Investigating thermal and chemical changes in the heat-affected zoneThis study conducted at Hypertherm characterizes thermal and chemical changes in plasma-cut stainless steel and aluminum alloys and recommends process alternatives that may improve aesthetics and cut quality to improve forming and fabricating of the materials. The systems used were water-injection PAC, conventional dual-gas PAC, and high-precision PAC. It was learned that the heat-affected zone (HAZ) is small in plasma-cut pieces, HAZ varies with speed and power, faster cutting produces less HAZ, and more heat per square inch can produce less HAZ.
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Counting on the combo: Revolving door-maker adds flexibility with waterjet/plasma combination machineRevolving door manufacturer brings fabrication in-house, including a combination waterjet-plasma machine.
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Finishing stainless steel tube and pipe efficiently: This is not your daddy’s metalOne big challenge in stainless steel tube finishing is the growing expectations about the surface finish. Tools and abrasives have improved to achieve better surface quality in less time. At the same time, fabricators require finishing methods that address health, safety, and environmental concerns.
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A 'weld-done' finish: Proper equipment and techniques that meet the challenge of finishing stainless steel weldsStainless steel products are used in all parts of our daily life. Certain surface finish expectations must be met, and one of the major challenges in stainless steel treatment is meeting these expectations. The biggest problem has been the time required to rebuild the surface from a weld. While surface finishing of stainless steel still requires a good deal of effort, the proper grinding and polishing equipment makes it possible to create perfect finishes in a reasonable amount of time.
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Folding technology opens doors for stainless steel appliance fabricatorThe H.L. Lyons Co., Louisville, Ky., began 40 years ago as an X-ray equipment company in the basement of Keith and Livingston Lyons parents' house. It later became a general metal fabricating business.
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Challenges and considerations in joining exotic materials: The welding itself is only half the storyEvery day Voss Aerospace faces challenges that vary as much as the materials its welders join and fabrication processes they use.
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Warm forming of stainless steels: ArrayArray
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Warm forming of stainless steels - Part I: Rationale and previous studiesTo prevent martensitic transformation in stainless steel during drawing operations, warm forming has been explored. In experiments, warm forming eliminated intermediate annealing operations and substantially increased limiting draw ratio values.
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Warm forming of stainless steels - Part II: Simulations and experimentsThe ERC/NSM conducted experiments using round cup tooling to determine the influence of temperature on the limiting draw ratio -- the largest draw ratio of the blank-to-cup diameter that can be drawn successfully.
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Choosing a gouging method: Advantages and disadvantages of plasma, air carbon-arc gougingPlasma gouging and air carbon-arc gouging have their advantages and disadvantages. The most distinct differences are in cost, fume production, and necessary postcutting operations.
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Euros zoned in on competing: A tale of a fabricator, a contract manufacturer, and a commercial refrigerator-makerEuropean metal fabricators, among them a stainless steel cabinet-maker, an electronics contract manufacturer, and a commercial refrigerator appliance manufacturer, are staying competitive in the global marketplace with automated material handling systems that feed modern punching, laser cutting, shearing, and bending devices.
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Selecting the right materials for roll forming—Part 1This is the first part of a two-part article. Read Part II.If you >examine the mechanical properties of several materials, including carbon steel, alloyed steel, stainless steel, as they relate to roll forming, you'll gain an understanding of the influence of some primary metal processes on roll forming.
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New rule, new equipment: Fabricators and manufacturers move toward Cr(VI) standard complianceNow that OSHA's new ruling on hexavalent chromium is official, fabricators and manufacturers across the country are examining their plants, monitoring their air, and making adjustments to reduce their permissible exposure limits (PELs) to the fumes produced specifically by stainless steel welding.
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Getting lean, job shop style: Ace Metal Crafts’ brand of lean puts employees in the driver’s seatAce Metal Crafts has promoted its own brand of lean that, more than anything, gives employees ownership over the process.
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Feed to registration: A different way to process round, nested parts efficientlyFor applications such as clutch disks, oil seals, oil filters, and other round stampings, feed to registration with scroll-slit material can reduce scrap rates and, in some cases eliminate the need to retool the job.
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Multipoint-control die cushion systems for stamping complex parts: ArrayArray
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Viking's range of choices: Appliance-maker chooses a hydraulic press system with precise stamping capabilitiesThe stainless steel stampings Viking Range produces often require complex draws and piercing, as well as sharp corners and creases—with flawless exterior finishes. Viking has moved from outsourcing its stampings to using press brakes to investing in hydraulic presses of increasing capacity and sophistication—all in an effort to gain greater control over the design, quality, and availability of stamped parts.
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Stamping research gains support: Forming lightweight alloys, UHSS emphasis of studyGlobal competition continues to force the metal forming industry to reduce costs, improve technology, and increase productivity. With these trends in mind, the Ohio State University (OSU) and Virginia Commonwealth University (VCU) established in June 2006 the Center for Precision Forming to focus on the needs of the metal forming industry.
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Multipoint-control die cushion systems for stamping complex parts - Part II: Forming stainless steel double sinksIn deep drawing of complex, asymmetrical parts such as stainless steel kitchen sinks, blank holder force (BHF) needs to be controlled locally to regulate the flow of the sheet metal. An MPC blank holder system allows this control by placing individually programmable cushion pins around the blank perimeter, with an appropriate BHF selected at each pin location.
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Multipoint-control die cushion systems for stamping complex parts - Part III: Predicting blank holder forceWith constant BHF, conventional steel sheets can be formed with few tryouts. However, with the increasing use of lightweight materials and high-strength steels with low formability, there is a need for precise, localized control of metal flow using MPC systems.
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Selecting, using tool coatings to stamp AHSS: How PVD, CVD, TD coatings stand up to new steel alloy gradesProper selection and use of tool coatings in HSLA and AHSS forming applications will extend tool life and yield the best part results.
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Stamping stainless steel: Part 1: Know your materialThis part I of a 2 part series discusses the behviour of stainless steel. The article answers the question: What is stainless steel and what is it used for?
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Sheet Metal Stamping 101: ArrayArray
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Sheet Metal Stamping 101 Part II: Material and equipment: Part II: Material and equipmentThinking about adding metal stamping to your capabilities? Read this primer about the materials and equipment, including the different types of stamping presses, and view images of stamped parts, which can be both highly functional and aesthetically pleasing.
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Lubes and the new materials: It's a different game: Draw bending for tubing with special needsChanges taking place in tube and pipe producing and fabricating may require you to review your lubrication strategies. One of these changes is the increased use of aluminum, aluminized steel, and stainless steel tubing.
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Trends for stainless steel tube in automotive applications: Greater use of stainless steel may create more demand for hydroformed tubeEvidence that stainless steel has potential as a material for automotive components—for its high strength-to-weight ratio for overall weight reduction, good dent performance, corrosion resistance, and formability—was presented by ISSF members at the SAE International™ 2004 SAE World Congress, in Detroit.
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End forming stainless steels: ArraySuccessful end-forming requires much more than designing the tooling and selecting a machine. Fabricators have many choices in tooling (substrate, temper, and coating) and in the end forming machine design. Investigating all the options is necessary for creating an efficient setup.
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No need for annealing: Tube benders find success with unannealed material |
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Keeping stainless steels stainless: How important is passivation for SS?Stainless steels are inherently resistant to surface attack in mildly corrosive environments. However, when corrosion does occur, it can result in the formation of pits on the surface or within crevices of the part. Why does this situation develop, and what can be done to prevent catastrophic failure?
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Working with stainless on a budget: Surcharge flood sends some OEMs to high groundThe high cost of stainless steel—especially the spikes caused by nickel surcharges—has caused many tube manufacturers' customers to look for alternative alloys. What can tube producers expect after switching from a 300-series stainless to a less expensive alloy? It depends on the new alloy and the production process.
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Orbital welding of stainless steel pipe for water systems: Productivity and quality improved over manual weldingNeeding to provide a product line with standard, repeatable, and interchangeable components, American Water Technology, a manufacturer of water treatment systems, integrated stainless steel tubing and orbital welding.
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The GTAW top 10: How to identify and remedy common GTAW mistakes |
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Metal fabricating in a new millennium: How metal fabricators elevated plate cutting, bending, welding, and finishing to an art form to create Millennium Park's Cloud GateThe forming and fabricating of the 925-foot BP Pedestrian Bridge located at the east section of Chicago's Millennium Park, and the Jay Pritzker Pavilion is explored.
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Making the right choices for laser welding: Implementing laser welding becomes straightforward with the right material, fit-upLaser beam welding has evolved into a proven process, and like any proven manufacturing process, it should be matched with the application with the best-suited material and geometry.
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Laser and waterjet: friends or foes?: Capabilities make these technologies complements, not competitorsKnowing the capabilities and drawbacks of laser and waterjet machines is the key in determining which is best for a particular application.
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Láser y chorro de agua: ¿amigos o enemigos?: Sus capacidades hacen que estas tecnologías se complementen y no que compitan entre sí |