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November 12, 2009
Organización del herramental significa optimización del punzonado El tiempo productivo de la punzonadora de torreta puede aumentarse si usted conoce su capacidad de proceso, manufactura productos dentro de esa capacidad y optimiza el arreglo de su herramental. Un proceso que no puede producir el resultado deseado de manera confiable causará desperdicio... Read more...

Article

October 14, 2008
Pallet changer, tower, or shelving system with that laser? If you decide to automate material handling in your laser cutting operations, you have several choices to make. The decision on whether to automate—and from there what kind of system makes the most sense—will depend on your shop's capabilities, its production capacity, and... Read more...

Article

July 29, 2008
What you should know about stamping coated coil Nearly 90 years ago engineers discovered how to unroll a coil of aluminum or steel, apply a primer or a finish coat, and then recoil it before shipping it to be processed. Since those early days of prepainted metal, many stampers and fabricators have found that it makes sense to form parts... Read more...

Article

August 8, 2007
5 ways to leaner die handling Conventional rack, shelving, and drawer systems used in many stamping facilities are a less-than-lean method of storing dies. They consume a lot of floor space, and locating and retrieving dies encroaches on production time. In addition, these conventional methods expose dies to damage. The... Read more...

Article

August 8, 2007
Select the right storage rack system for your needs The storage requirements for warehouses and distribution centers are unique to each operation. The most productive and cost-effective system may necessitate several different types of rack-storage working in unison. After analyzing customer needs, the optimum system is designed, manufactured and... Read more...

Article

July 10, 2007
Improving warehouse operations for tube, pipe Photo courtesy of Combilift USA, Greensboro, N.C. Many large warehouses for pipe and long metal products are more than 300,000 square feet, with 2,000 to 3,000 product numbers, or stock-keeping units (SKUs), and more than five miles of shelving and thousands of bin locations. This represents... Read more...

Article

May 8, 2007
Stop wasting time! Figure 1 Refurbished die carts are in the standby position by the press, ready for the automatic changeover sequence. Staying competitive in today's manufacturing environment is a challenge that all stampers are trying to manage. Running lean is a way of life, and most successful companies... Read more...

Article

September 12, 2006
Starting a portable GTAW business Editor's Note: This is the last part of a four-part series on owning and operating a portable gas tungsten arc welding (GTAW) business. Part I , which appeared in the July/August issue of Practical Welding Today, focused on equipment and self-evaluation; Part II addressed potential... Read more...

Article

July 11, 2006
Starting a portable GTAW business Part I: Know your tools and skills Editor's Note: This is the first part of a four-part series on owning and operating a portable gas tungsten arc welding (GTAW) business. Part II , addresses the customer, business applications, and tips for success. Self-employment can be rewarding, but your knowledge and skill can... Read more...

Article

April 11, 2006
When a good tube bends bad - Part II Editor's note: This is the second part of a two-part article that examines tube bending defects, possible causes, and suggested remedies. Part I discusses surface defects; Part II covers other defects, such as wall thinning, ovality, buckling, and fractures. When the stress on the... Read more...

Article

April 11, 2006
When a good tube bends bad Editor's note: "When a good tube bends bad" is a two-part article that examines tube bending defects, possible causes, and suggested remedies. Part I discusses surface defects; Part II covers other defects, such as wall thinning, ovality, buckling, and fractures. Read more...

Article

March 7, 2006
When a good tube bends bad - Part I The clamp used to bend this 16-gauge, 3-in.-OD aluminized steel tube slipped about 2 in. at about 75 degrees into the bend. The clamp continued to move forward, but the material did not, causing the slippage marks (horizontal lines) and wrinkles on the intrados. Editor's note:... Read more...

Article

March 7, 2006
Understanding how rotary tube and pipe cutting works With rotary cutting, a two- or three-disk cutter head revolves around the circumference of a stationary pipe or tube while the cutters close in toward the center. The cutters penetrate only the wall thickness. Rotary pipe cutters are not new to the industry, but innovations and new... Read more...

Article

February 7, 2006
Imagination fabrication Burke's signature play environment this year is a multievent treehouse designed to look like it is in a natural setting, complete with hollowed tree trunks and leaf climbers. Founded in 1920, BCI Burke, Fond du Lac, Wis., is the oldest playground and park and recreation... Read more...

Article

March 11, 2004
New Features in Coil-to-Coil Slitters Productivity is at the forefront for equipment builders today because their customers demand it, and processing margins for users of coil processing equipment haven't changed from years ago. For a company to be profitable, its equipment has to produce more. It's that simple. To accommodate the... Read more...

Article

February 12, 2004
Laser cell system gives job shop the home field advantage Photo courtesy of Lund Industries Inc., Wheeling, Ill. No stranger to the economic fluctuations in the industry, the 50-employee company has weathered the heavy volume demands in the economic boom of the late '90s as well as the current intense global tournament that has forced U.S.... Read more...

Article

December 11, 2003
Getting the best results in gas-shielded FCAW The demand for flux cored arc welding (FCAW) has grown significantly over the past 10 years. Manufacturers who weld carbon, stainless, low-alloy, and high-alloy steel are turning to this process primarily because: It has a high deposition rate. It can be used to weld in all positions... Read more...

Article

November 6, 2003
New PC-based controls open path to better press brake utilization A critical benefit of offline programming and bend simulation is that fabricators can determine upfront whether the part can be bent, avoiding shop floor trial-and-error. Traditionally, press brake operation has required skills that could be acquired only through years of on-the-job... Read more...

Article

October 23, 2003
The importance of storage planning   In its most basic form, a fabricator's storage area must be a secure, dry place of sufficient size to house required items. Location and ambient conditions are the critical factors. Considering the Criteria In today's fast-paced material handling world, fabricators must... Read more...

Article

October 23, 2003
Blast Cleaning Equipment: What you need to know before buying Many options are available that can achieve the necessary prefinish requirements of any part. Of those options, blast cleaning can be an efficient and economical choice. Blast cleaning requires no chemicals and does not remove any surface metal in its process. Some facts however, should be... Read more...

Article

September 25, 2003
Roll formers look for a win Many systems enable users to download a DXF drawing directly into the roll forming line's computer. Not everyone can be the New York Yankees, or even the roll forming version—especially in today's economic climate. It would be nice, though. The Bronx Bombers have used a fat wallet... Read more...

Article

September 25, 2003
Getting a handle on work-related hand injuries Of the 3.6 million work-related injuries treated annually in emergency rooms across the U.S., hands and fingers are the most commonly treated body parts, according to the U.S. Centers for Disease Control and Prevention. More than 90 percent of all acute injuries in the workplace are... Read more...

Article

August 28, 2003
Roll out the shelving These units typically are used in conjunction with overhead cranes, roller arms, and powered conveyors located at the press. The operator pushes a button that rolls out a shelf, picks up the dies with an overhead crane, and takes them directly to the press. Rollout shelves can be manual... Read more...

Article

May 29, 2003
Spinning your wheels? Grinding wheels, rocks, stones—what's the difference? Grinding wheels used in welding and fabrication are strong, tough tools, but many in the industry have called them "rocks" or "stones," implying that they're unbreakable. This myth, or misconception, has led people to become... Read more...

Article

December 13, 2001
When sparks fly ... While an arc welding unit was being used on the second floor in a Kaukauna, Wisconsin, warehouse, sparks dropped through an opening to cardboard boxes below, igniting the boxes. There was no fire watch on the first floor, and when the fire was discovered 15 minutes later, employees could... Read more...

Article

October 11, 2001
Remote GTAW of spent fuel canisters: How this process reduces operator exposure to radiation Among many tasks that Nuclear Utilities perform is to ensure that radiation workers are exposed to the lowest possible amount of radiation. The industry has to follow strict exposure limits, and all nuclear energy workers must ensure the radiation exposure is as low as reasonably achievable... Read more...

Article

October 11, 2001
Interaction of chemicals used in forming and fabricating Lubricants, coolants, corrosion inhibitors, cleaners, coatings, fluxes, and other chemicals all are used-and thus intermixed-in metal manufacturing, forming, fabrication, welding, and finishing. As a result, as manufacturers become more conscious of quality, safety, productivity, and disposal... Read more...

Article

September 13, 2001
Selecting the right materials for roll forming—Part 2 Alloyed Steel In addition to carbon, large varieties of metallic and nonmetallic elements are used to achieve the desired mechanical properties and corrosion resistance. The most frequently used alloying elements are manganese, cobalt, chromium, copper, molybdenum, vanadium, nickel, zirconium,... Read more...

Article

September 4, 2001
Robotic arc welding gets smart in real time Though robots probably are best-known for their ability to accomplish repetitive manufacturing tasks, it's no secret that, by themselves, they are unintelligent and must be told what to do. They are silent, unable to talk over problems with their controller, power sources, the robot in... Read more...

Article

August 23, 2001
Stamp of Approval: Full-court press safety: How to maintain an effective safety program end to end When pressroom safety is discussed, the main focus often is the punch press and its peripheral equipment. However, comprehensive programs encompass a much broader spectrum of topics. Any helpful discussion of pressroom safety should include at least four major elements: People Equipment... Read more...

Article

July 26, 2001
How to avoid getting burned by hot work Hot work can have disastrous results in a myriad of situations: At a metal processing plant, sheet steel became jammed in a tempering mill. An operator began using a cutting torch to remove the steel. Hot slag from the torch ignited oil deposits and oil-soaked paper towels lying around... Read more...

Article

June 15, 2001
Gas-shielded cored wires find their niche Object Gas-shielded flux-cored arc welding (FCAW) and metal-cored arc welding (MCAW) are growing in popularity for many applications. To determine if these wires should be used, shop managers should understand how formulations of cored wires do or do not fit their quality requirements for... Read more...

Article

May 15, 2001
Making solid delivery and storage choices for assist gases in CO2 laser cutting The use of CO 2 lasers in the metal fabrication industry has grown substantially in the past decade, creating a greater demand for assist and process gas delivery systems. Today's lasers can cut material up to 1-1/2 inches (37 millimeters) thick or more and require gas flow volumes that are... Read more...

Article

February 19, 2001
Joining aluminum with GTAW: Advice for the novice Aluminum: beautiful, lightweight, strong, versatile—and a real challenge to weld, especially for beginners. This article describes some of the new gas tungsten arc welding (GTAW) equipment available and its benefits, accessories required, points to consider before welding, and the... Read more...

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