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Results: 22

Article

February 12, 2004
Selecting a stamping die pressure system, Part II Selecting a stamping die's pressure system can be a critical decision. Many questions must be answered to determine what type of pressure system best suits your application. This article is Part II of a two-part series that focuses on the different systems available, as well as the advantages... Read more...

Article

January 13, 2004
Appliancemaker reduces downtime with stamping press feed system Most of the parts are stamped out of light-gauge metals. "On the majority of our machines, we're feeding 0.0040 inch and less," said Dan Partin, senior process engineer at Whirlpool. Partin reported that the company had noticed excessive downtime on some of its key presses that were running for... Read more...

Article

December 11, 2003
Selecting a stamping die pressure system, Part I Selecting the stamping die's pressure system can be a critical decision. Many questions must be answered to determine what type of pressure system best suits your application. Controlling Factors 1. Pressure requirements Simple conventional metal cutting dies, such as those used in blanking... Read more...

Article

November 20, 2003
High-tech presses Figure 1 Complex drive system Stampers are looking to achieve higher productivity, better component quality, longer die life, and increased flexibility. While these capabilities are essential to maintaining an edge in today's competitive environment, they come at a price. New... Read more...

Article

August 28, 2003
Using binder force control, force modulation, to improve part quality, stamping efficiency Editor's Note: This column was prepared by the staff of the Engineering Research Center for Net Shape Manufacturing (ERC/ NSM), The Ohio State University, Professor Taylan Altan, director. Binder, or blank holder, force control is an important variable in the stamping process. Constant blank... Read more...

Article

August 14, 2003
Virtual tryout In this era of global warp speed and virtual reality, calculating the deep draws of progressive dies or the springback of metal is performed by simulation software instead of the earlier trial-and-error method. These software programs essentially replace the artistic methods of diemaking... Read more...

Article

July 24, 2003
Taking the heat, keeping the current A DaimlerChrysler powertrain control module cover/heat sink assembly needed to be thermally conductive yet electrically isolated. The populated circuit board—one with all components in place—had to be bonded to the heat sink and postcured in a vacuum laminating press. The... Read more...

Article

July 24, 2003
Maximizing a coil fed press Modern Coil-fed Presses Stamping processes revolve around two basic styles of tooling, transfer and progressive dies. They both require feed-to-length systems but differ in many key areas. Blanking processes could be added but are progressive in nature. Transfer tooling requires material to be... Read more...

Article

November 15, 2002
Equipping Your Press With the Right Tonnage Monitor Tonnage monitoring equipment has been around for several decades. The early models were sometimes finicky, hard to use, and susceptible to outside electrical interference. Today's tonnage monitors are easier to install, simpler to use, and more reliable. Many types are available to meet the... Read more...

Article

November 15, 2001
Contract stamper increases die life and draw die productivity Object Jancox Stampings has remained competitive by investing in link drive mechanical presses from PTC, offering value-added assembly services, and encouraging employee initiatives. The article discusses how the presses work and how reduced speed reduces springback (which allows the company... Read more...

Article

October 25, 2001
Achieving straight-side capabilities in a gap-frame press Gap, or C-frame, mechanical stamping presses have undergone relatively few fundamental design changes since they were first introduced in the mid-1800s. The basic principle behind their operation, simply stated, is this: Inertial energy stored in a rotating flywheel is converted to a... Read more...

Article

October 25, 2001
Cutting tube in a recut operation: How to decide on a method and equipment This piece, which originally appeared in TPJ-The Tube & Pipe Journal in 1997, explains how to decide whether to cut tubing on the production line or cut it later in a recut operation. Discusses various types of recutting equipment and focuses on the dual-blade shear cutting method.... Read more...

Article

October 25, 2001
Comparing single-cut and dimple-free tube mill cutoffs This article covers the application of single-cut and dimple-free cutoff shear technologies as they are applied to contemporary high-speed tube mills. A single-cut die set is a unit composed of an upper shoe and a lower shoe in which a single severing blade and tube supporting jaws are... Read more...

Article

October 11, 2001
The Brakes: Press Brakes and You -- Whose business is safety? Everybody's Whether you are an owner, employer, operator, tool setter, or maintenance person, press brake safety is your business. You are responsible for operating and maintaining your equipment in compliance with recognized safety standards and plain common sense. Foremost, an organized safety committee... Read more...

Article

September 4, 2001
Standardizing finger tooling Figure 1: Tooling is mounted to transfer rails by receivers, which provide mechanical, electrical, and pneumatic connections. Improvements in transfer press automation and the availability of used large-bed presses for retrofitting have accelerated the use of transfer presses with... Read more...

Article

August 16, 2001
The Brakes: Press Brakes and You -- Preventing common mistakes on press brakes Press brakes—they're wonderful machines that, unfortunately, present many opportunities to make mistakes. The good news is that many mistakes are so common that a nice file of prevention tactics has stacked up against them. The following miscues and mishaps are commonplace—and... Read more...

Article

July 12, 2001
Experimenting with flexible blank holder force control: Prototype shows promise for difficult-to-form materials The quality of deep drawn sheet metal products is determined largely by the rate at which a sheet is drawn into a die. Varying blank holder force (BHF) as a function of time or the press stroke is of great importance. In the beginning of a deep drawing stroke, wrinkling of the sheet can become... Read more...

Article

July 12, 2001
Examining press feeding options: Considerations that determine a feed's effectiveness In most cases, a press feed must meet three criteria to be successful. First, it must be flexible in terms of setup. Second, it must deliver the material with sufficient precision into the tool, and third, it must feed at the proper time. Other important considerations that determine the... Read more...

Article

May 30, 2001
Protecting dies against press system faults Mechanical switches and grounding switches were among the first devices to be used for automated die protection. Early sensing systems based on mechanical switches simply opened the top stop circuit of a press when a fault was detected. These systems, however, offered no protection from faulty... Read more...

Article

May 15, 2001
Hydroforming of tubes, extrusions, and sheet Hydroforming tubes, extrusions, and sheet metal is a state-of-the-art enterprise and is just now becoming more popular in the industrial production of frames for light trucks and vans. Figure 1: Hydroforming tubes with outer pressure, though not the norm in the industry, has several... Read more...

Article

February 19, 2001
Robotic press tending: available equipment and its effects on press productivity A robot can load or unload a stamping press or operate in a destacking application quickly, tirelessly, and more safely than can a human operator. Robotic press tending applications in the past have been limited to large tandem production lines. However, with a payback of... Read more...

Article

February 19, 2001
Brake Line: Press Brakes and More: Planning to cut corners on safety? Plainly put, press brake safety is a common sense issue. Most accidents are caused by operator inattentiveness or lack of training. Two major categories of press brake safety are machine setup and operational safety. Along with proper tooling selection, applied tonnages, and installation,... Read more...

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