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Results: 22

Article

June 13, 2006
A closer look at self-piercing riveting The current vehicle market demands structural weight reduction to decrease fuel consumption and to improve vehicle performance. As a result, automotive manufacturers are required to use aluminum alloys and other advanced materials, but the conventional joining methods, such as resistance spot... Read more...

Article

March 7, 2006
Editorial Advisory Board Roundtable The FABRICATOR's Editorial Advisory Board gathered to discuss the current skill sets for fabricating and forming employees and which areas need improvement. When fabricators get busy, the cries for skilled labor grow louder. Unfortunately, many OEMs and job shops aren't having the best of... Read more...

Article

March 25, 2004
Developments in hydroforming The demand for hydroformed products continues to grow around the world, and so does the demand for hydroforming knowledge. To serve the continuing need for such knowledge, the third International Conference on Hydroforming brought people from around the world to Stuttgart, Germany, Oct.... Read more...

Article

January 13, 2004
Hydroforming heats up Hydroforming at Higher Temperatures The majority of hydroforming knowledge is based on steel. Steel's characteristics make it a favorable choice for many products, and steel has been the dominant material in many industries, especially automotive, for decades. Lately, though, hydroformers are... Read more...

Article

January 13, 2004
Structural tube on campus A Sculptor and an Architect Carpenter specializes in large-scale public installations, including architectural sculptures and infrastructural items. He studied architectural glass art under artists in England and Germany, and this experience is reflected in his use of glass and light,... Read more...

Article

November 20, 2003
The history of welding according to Marty OK, so this guy back in ancient times got into a fight with another guy. He got punched in the eye and fell backward, hitting his head on a fallen tree branch. He thought to himself, "That fist hurt, but that dang tree limb hurt worse." (This was the first time the expression "dang" was... Read more...

Article

November 20, 2003
Reflection—Getting the most from experience As a sharp leader, you look for ways to evaluate progress. You know how essential it is to benchmark activities that make you successful and eliminate those that do not. You understand that it's advantageous to evaluate where you have been and where you want to go. This evaluation... Read more...

Article

November 6, 2003
Is your company a breeding ground for workplace violence? Approximately 2 million U.S. workers are victims of workplace violence each year. In 1997 the National Institute of Occupational Safety and Health (NIOSH) reported that an average of 20 workers are murdered each week in the U.S., and an estimated 18,000 per week are victims of nonfatal... Read more...

Article

November 6, 2003
Shedding light on negativity—Part 2 Read Part I . Negative thoughts, feelings, opinions, and comments are normal. Each of us thinks and expresses negative thoughts every day. Often the negatives illuminate problems that need to be addressed. When handled properly, they can lead to positive changes. But when negativity... Read more...

Article

October 9, 2003
Using finite element analysis to roll-form tubes Figure 1 Roll forming causes yield stress, flow stress, and hardness variations in material properties around a tube's circumference. These variations may lead to premature bursting or excessive thinning in hydroformed parts. This makes it necessary to determine the effect roll forming... Read more...

Article

October 9, 2003
Shedding light on negativity—Part 1 Read Part II . Are you a negaholic—someone who almost always sees the glass as half or totally empty? Do you live or work with one? If you answered, "No" to both of these questions, I'd like to know what planet you live on. These days—which are rife with economic... Read more...

Article

October 9, 2003
Combating plate corrosion According to a recent study sponsored by the U.S. Federal Highway Administration (FHWA)1, with support from NACE International—The Corrosion Society, corrosion-related direct costs such as prevention methods and infrastructure repair and replacement make up 3.1 percent of the gross... Read more...

Article

September 25, 2003
Budget cuts hit welding hard Bill Garner is outraged when he hears that Connecticut, where he teaches welding, would rather import welders than keep adult vocational education programs that train the state's own residents. "I don't think that the people making this decision understand that welding is used in... Read more...

Article

August 28, 2003
Washington women weld at the 'Y' It's a drizzly, blustery Pacific Northwest morning in November with the gray light of dawn coming up behind the Cascade Mountain Range. Crew Leader Cheryl Boxx, clad in Carhartts®, squares her hard hat in place and begins checking scaffolds, rigging, welding equipment, and her... Read more...

Article

November 15, 2001
Mac's Muse: One potato, two potatoes, three potatoes ... gone! As U.S. steel industry gets its lunch eaten, many parties can share blame A recession, defined by economists, is two consecutive quarters of negative (absent) GDP growth. History shows that there have been 12 recessions in the U.S. since the Great Depression of '29. Half of those recessions lasted approximately six months; the others, 18 months. Thus, the average... Read more...

Article

October 25, 2001
Metal stamping and electromagnetic forming: New process improves material formability, reduces wrinkling Object Research done at The Ohio State University during the past several years has shown that when material is stretched at high speed, it is less apt to tear than if it is stretched slowly. This is because the action of the material tearing causes a change of direction. If this is done... Read more...

Article

October 11, 2001
The importance of the n value in sheet forming Figure 1: Magnitudes of elongation at the onset of necking vary with the n value. Editor's Note: This column was prepared by the staff of the Engineering Research Center for Net Shape Manufacturing (ERC/ NSM) , The Ohio State University, Professor Taylan Altan, director. Strain... Read more...

Article

July 26, 2001
How to avoid getting burned by hot work Hot work can have disastrous results in a myriad of situations: At a metal processing plant, sheet steel became jammed in a tempering mill. An operator began using a cutting torch to remove the steel. Hot slag from the torch ignited oil deposits and oil-soaked paper towels lying around... Read more...

Article

July 12, 2001
Experimenting with flexible blank holder force control: Prototype shows promise for difficult-to-form materials The quality of deep drawn sheet metal products is determined largely by the rate at which a sheet is drawn into a die. Varying blank holder force (BHF) as a function of time or the press stroke is of great importance. In the beginning of a deep drawing stroke, wrinkling of the sheet can become... Read more...

Article

June 15, 2001
Successful tube hydroforming: Watching parameters, accurately simulating the process yield good results A typical tube hydroforming system is shown in Figure 1 . Within this system, a host of factors must be taken into account, from starting tube geometry and material properties to the quality of the final part (such as thickness distribution and dimensional accuracy). Each of these... Read more...

Article

May 15, 2001
Hydroforming of tubes, extrusions, and sheet Hydroforming tubes, extrusions, and sheet metal is a state-of-the-art enterprise and is just now becoming more popular in the industrial production of frames for light trucks and vans. Figure 1: Hydroforming tubes with outer pressure, though not the norm in the industry, has several... Read more...

Article

February 19, 2001
Auto industry demands shape the future of stamping Editor's Note: This column was prepared by the staff of the Engineering Research Center for Net Shape Manufacturing (ERC/ NSM), The Ohio State University, Professor Taylan Altan, Director. As we face the 21st century, the stamping business continues to be driven primarily by the automotive... Read more...

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