How to avoid the top 10 problems in plasma cutting: Practical tips you can use right nowAttention to detail at the outset can save plasma cutting operators a load of trouble during production.
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Not your father's abrasive jet: Technological advances, attention to common woes give fabricators options for precision cuttingThe advances made in abrasive jet cutting in recent years have negated much of the downside formerly associated with the technology.
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How to avoid getting burned by hot work: Preventing losses and insuring safetyMaintaining a safe work environment in facilities in which hot work, such as welding, is done can be easier said than done. Measures such as preventive safety, safety zones, and fire watches can keep employees safe and worker's comp time down
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When sparks fly ...This article combines examples of fires caused by inadequate protection from welding with information on heat-resistant textiles and how they can be used to provide that protection.
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Dressing for success and other welding safety tipsWhether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear.
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Protecting yourself from gases and fumes: 10 tips for healthier lungsWelding gases, fumes, and smoke can cause both short-term and long-term health hazards for welders. Presented here are 10 ways to help ensure welders are kept safe.
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Maximizing your scrap's value: Diligence in preparation and tracking pays offThe more uniform and contaminant-free that scrap is when fabricators provide it to recyclers, the more fabricators can benefit. This article addresses the two principles for selling scrap to recyclers: know what you're selling vs. what you're getting paid for, and incorporate sorting & cleaning into your production stream.
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Beating 'world' pricing: Nu-Way Industries finds the formula to take on competition from ChinaDuring the depths of the manufacturing slowdown that has cost the fabricated metal products sector nearly 300,000 jobs since 2000, Steven Southwell, president of Des Plaines, Ill.-based Nu-Way Industries Inc., faced a depressing challenge from one of his multinational OEM customers??either meet the ??total cost of acquisition? achieved in China or purchase the part from the Chinese supplier, inventory it, and incorporate it into the family of parts supplied by Nu-Way.
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March for manufacturingAs the "jobless" recovery continues, the job cleansing of the U.S. manufacturing base tops 2.7 million. These millions now without jobs remain faceless, statistical footnotes to mainstream media reports about how the recession ended in 2001, production is on the rise, and how job losses are singularly attributable to productivity gains. The outsourcing of the American dream for small manufacturers proceeds unabated.
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Tips on Lean Manufacturing: How to purge weight from your manufacturing operationAll manufacturing operations need to reinvent themselves to compete in today's marketplace. What can you do to change? Try going lean.
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Is your company a breeding ground for workplace violence?Workplace violence—many of us think about it only when national or local media reports an incident. Most of us probably think it happens infrequently and never could happen where we work. And it's likely that workplace violence victims thought the same thing, before it happened to them.
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Appliancemaker reduces downtime with stamping press feed system: Inconsistent feeds caused die jams, inconsistent partsThe Whirlpool Co. builds refrigerators at its facility in Fort Smith, Ark. The company stamps the appliance parts—large and small, galvanized, cold-rolled, and aluminum—on approximately 35 presses. The majority of its stamping presses are straight-side machines, although some are open-back inclinable (OBI), and a few are hydraulic.
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Equipping Your Press With the Right Tonnage MonitorThis article explains why it's useful to monitor press tonnage, the types of tonnage monitors available, the choices for mounting load sensors, calibrating a monitor, and options available for tonnage monitors.
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The problem with quality: A closer look at quality ratingsIn May, automotive quality gurus J.D. Power & Associates released the results of its 2003 Initial Quality Study (IQS). As is the case every year, the winners will trumpet their scores while the losers will promise improvement. A closer look at the numbers, however, reveals some interesting observations.
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Bending tube with an all-electric machine: Characteristics and capabilitiesThis article discusses the ins and outs of all-electric tube bending machines, discussing the challenges, performance characteristics, and typical options of all-electric benders.
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The history of welding according to MartyThis is a welding history synopsis, as seen by me. If you are a history or English professor, you might want to stop reading at this point; it ain't gonna be pretty.
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Reviving the past: Welding students restore ironwork to Victorian-era YMCA building |