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Aluminum Welding Articles

Results: 23
From August 2009 issue of TPJ - The Tube & Pipe Journal

Welding aluminum : Learning about the alloys

If an image is not displayed, click the hyperlinked figure number to view it. Selecting an appropriate filler alloy for welding aluminum...

Publish date: June 30, 2009

From May 2009 issue of The FABRICATOR

Riding the right wave in aluminum welding : AC GTAW waveform controls, options optimize arc performance

If an image is not displayed, click the hyperlinked figure number to view it. Gas tungsten arc welding (GTAW), or tungsten inert gas (TIG)...

Publish date: May 19, 2009

From April 2009 issue of Practical Welding Today

The pressure's on! : Exploring Challenger Deep—35,000 feet and counting

If an image is not displayed, click the hyperlinked figure number to view it. The fictional Captain Nemo piloted his submarine Nautilus...

Publish date: April 1, 2009

From March 2009 issue of Practical Welding Today

Age before welding in T6

In the last Aluminum Workshop, you talked about improving the welded strength of 6061 by welding in the T4 temper and aging after welding. But...

Publish date: March 24, 2009

From March 2008 issue of Practical Welding Today

Preventing porosity in humid environments

I'm having problems with excessive porosity when TIG welding aluminum. My friend says it comes from water vapor in the air (it's very humid here)...

Publish date: March 11, 2008

From January 2008 issue of Practical Welding Today

Eliminating fine shavings from 5356 wire

I've been using my welding equipment to weld aluminum with 4043 filler for a long time without problems. Now that I have a project that requires...

Publish date: January 15, 2008

From December 2007 issue of TPJ - The Tube & Pipe Journal

These aren't your grandparents' wheelchairs : Forget about transportation—these chairs are built for combat

Although it's called "wheelchair rugby" or "quad rugby"—it's played by quadriplegic athletes in wheelchairs—neither term really...

Publish date: December 11, 2007

From September 2007 issue of Practical Welding Today

Minimizing weld cleaning stripes

I'm fabricating toolboxes for pickup trucks using gas metal arc welding (GMAW) and polished aluminum tread plate. The cleaning stripes along each...

Publish date: September 11, 2007

From July 1, 2007 issue of Practical Welding Today

To weld or not to weld Alclad

I have some aluminum sheet that I would like to use to fabricate a project. The only marking on it is "Alclad." Other than that, I have no idea...

Publish date: July 10, 2007

From May, 2007 issue of Practical Welding Today

Aluminum Workshop : Selecting filler wire for 5454 Al plate

I have a fabrication project involving 5454 aluminum plate, and I was told to weld this alloy using 5183 filler wire. Is this correct? If you...

Publish date: May 8, 2007

From 10/3/06 issue of Practical Welding Today

Which filler wire is best for welding 6061-T6 aluminum, 5356 or 4043?

Both are acceptable for welding 6061-T6, but each has advantages and disadvantages depending on the application. An aluminum alloy containing 5...

Publish date: October 3, 2006

From September 2006 issue of The FABRICATOR

Little Giant takes flight : Family business climbs to success with infomercial, automation

Brian Nielson, an automated fusion technician with Wing Enterprises, operates one of the company's robotic welding workcells. Nielson said...

Publish date: September 12, 2006

From July 2006 issue of Practical Welding Today

Innovation rides the waves : Aluminum Chambered Boats incorporates welding into patented design

U.S. Air Force security police use this response boat to conduct sea trials. Bellingham, Wash., has a long tradition of seafaring...

Publish date: July 11, 2006

From October 2005 issue of The FABRICATOR

Welding aluminum piping : Best practices, differences between aluminum and steel pipe welding

Aluminum piping is test-welded in a laboratory. A large number of fabricators manufacture carbon and stainless steel piping systems, and...

Publish date: October 11, 2005

From  issue of Practical Welding Today

Choosing a GMAW machine for occasional aluminum welding

I want to buy a small gas metal arc welding (GMAW) machine, preferably one that runs from 120-V input power. Most of my welding will be steel,...

Publish date: September 25, 2003

From  issue of Practical Welding Today

Inverter versus transformer power supplies for aluminum GTAW

I'm looking for a new GTAW power supply for AC aluminum welding. I had intended to buy a conventional transformer unit, but several people have...

Publish date: August 28, 2003

From  issue of The FABRICATOR

Welding aluminum with inverter-based power supplies

Direct Current All welding power supplies transform relatively high-voltage, low-current incoming power to lower-voltage, high-current...

Publish date: July 24, 2003

From  issue of Practical Welding Today

Al GMAW: CC or CV?

I've read that constant-current (CC) power supplies are preferred for gas metal arc welding (GMAW) aluminum, but when I visit companies that sell...

Publish date: June 12, 2003

From  issue of Practical Welding Today

How to recognize, minimize weld smut

When I weld any aluminum alloy, I see a covering, light gray to black in color, over the weld. I see it when I gas tungsten arc weld (GTAW), but...

Publish date: April 10, 2003

From  issue of Practical Welding Today

Choosing tungsten electrode type, size for aluminum GTAW

I've heard different opinions about which size and type of tungsten electrode I should use to gas tungsten arc weld (GTAW) aluminum. Could you...

Publish date: February 27, 2003

From  issue of The FABRICATOR

Aluminum stands tall as a structural metal—Part 2

While aluminum is considered by some to be a lightweight, suitable for structures no more robust than beverage cans, aluminum actually is used...

Publish date: February 13, 2003

From  issue of Practical Welding Today

Preparing for aluminum GTAW : Proper equipment setup and workplace preparation reduce defects

Even if you are experienced in welding steels, aluminum welding can present quite a challenge. Aluminum's oxide coating, higher thermal...

Publish date: April 24, 2001

From  issue of The FABRICATOR

Aluminum stands tall as a structural metal—Part 1

In appearance, aluminum sometimes is difficult to distinguish from other rust-free structural metals such as stainless steel, magnesium,...

Publish date: November 7, 2002