Think before you integrate (in robotic welding) : 8 common mistakes and how to prevent themIf an image is not displayed, click the hyperlinked figure number to view it. Before taking the plunge with robotic welding, stop and... Publish date: March 1, 2010 |
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5 traits to look for in a robotic cell operator : The right person can make the most of robotic weldingFigure 1 Robotic cell operators who can visualize how the robotic welding arm moves around a part can become very successful programmers.... Publish date: January 14, 2010 |
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Keeping sight of the little things : Tips for improving robotic welding with the right wire, gun, and consumablesChoosing the right robotic GMAW gun, consumables, and wire can be just as important to productivity and weld quality as the power source,... Publish date: January 12, 2010 |
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Robotic pipe welding with a human touch : Keeping the operator involved in the act of automating pipe weldingIf an image is not displayed, click the hyperlinked figure number to view it. Pipe welders follow "spool" drawings that map out how the... Publish date: September 1, 2009 |
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Automatizando lo pequeno : Las celdas de soldadura robótica evolucionan para manejar producciones cada vez más y más pequeñasSi la imagen no se puede visualizar, cliquee en el número de la figura para verla. Read article in English Recientemente le cortaron el... Publish date: July 23, 2009 |
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Back to school with robotic welding : Northwest Iowa CC finds a niche with robotics trainingIf an image is not displayed, click the hyperlinked figure number to view it. Neighboring industries have turned to automated welding to deal... Publish date: July 6, 2009 |
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Is it time to put a robot in front of a press brake? : Answering these 5 questions can help you determine if automatedIf an image is not displayed, click the hyperlinked figure number to view it. Dan Aronson, president, P&A Metal Fab Inc., Clackamas, Ore.,... Publish date: June 8, 2009 |
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Fabricator meets competition challenge with welding robot cellsSituation LB Steel LLC/Coburn Steel Products is a privately held fabricating and machining company with about 300 employees and multiple... Publish date: January 15, 2009 |
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Keeping welding costs from spiraling out of control : Skyline Steel sees laser seam tracking as the answerThe large-diameter pipe used for the transmission of gas and oil traditionally has been made using either the longitudinal or spiral welding... Publish date: January 15, 2009 |
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A 'Case' for agility : Case New Holland keeps robotic welding flexibleFigure 1 Three identical robotic welding systems stand in a row, each system controlled by one operator. All Case New Holland robot operators... Publish date: September 26, 2008 |
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Don't be marginalized : How peripherals can maximize your robotic welding performanceRobotic welding systems introduce speed, accuracy, and repeatability into the fabrication process. The repeatability of these systems can... Publish date: October 14, 2008 |
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Automation helps ovenmaker cook up profits : Wood Stone Corp., Bellingham, Wash., learns valuable lessons as a resultThe test kitchen at Wood Stone Corp., Bellingham, Wash., showcases most of the commercial kitchen appliances the company fabricates. Scuzza... Publish date: September 30, 2008 |
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Robotic GTAW : Manual GTAW developments advance automated processMany welding applications require precise control, exact penetration, or minimal heat input regardless of bead appearance, while others are... Publish date: September 16, 2008 |
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Automating the Small : Robotic welding cells evolve to handle shorter and shorter runsFigure 1 Given the right parameters, welding robots can increase efficiency, even with the shortest part runs. Lea este articulo en Espanol... Publish date: September 16, 2008 |
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Top 10 misconceptions about automation : Myths, misunderstandings prevent fabricators from automatingClick on images to view larger The new norm is a larger-than-ever variety of high-quality parts in smaller-than-ever lot sizes-requiring... Publish date: June 15, 2008 |
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Auto weld that ends well : Manufacturer of Tommy Gate liftgates for trucks finds success with robotic weldingThe robotic welding cell Tommy Gate Co. installed two years ago has a footprint roughly 20 feet by 20 feet. Three years ago Peter Dunlop,... Publish date: June 17, 2008 |
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Automation in tube and pipe welding : Robots make sense for many reasonsRobotic welding of tube and pipe means more control over a task that can be grueling for welders if done manually. Encompassing applications... Publish date: March 11, 2008 |
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Inprove your welding process with a mechanized welderA mechanized welding system from Bug-o Systems will increase production, improve product quality and work environment, reduce metal distortion... Publish date: August 8, 2007 |
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Analyze your arc welding costTypical graph showing estimated cost comparisons for proposed and existing welding methods Looking to purchase new arc welding power sources... Publish date: August 8, 2007 |
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How to keep automated welding from going around in circles : Laser-based seam tracking proves to be the answer at A.O. Smith's American Water Heater Div. facilityFigure 1 In this cell, a person watched two systems continuously weld joints. The person's job was to intervene if the torch didn't follow the... Publish date: July 10, 2007 |
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The costs of inefficiency : Addressing efficiency and the cost of design changeDiscovering inefficiencies upfront in a robotic welding workcell such as this can prevent hidden costs later on. U.S. manufacturers can... Publish date: April 10, 2007 |
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The Pareto principle at workThe Pareto principle, named for Italian economist Vilfredo Pareto, may be better known as the 80/20 rule. Pareto observed that in most... Publish date: September 12, 2006 |
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Reaching peak performance, productivity : Alpine uses automation to shorten lead-times, increase production capacityRobotic welding has helped Alpine Engineered Products improve productivity, weld consistency, and overall product quality; eliminate... Publish date: July 11, 2006 |
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Optimizing flow through robotic welding workcells : A 'Case' Study RevisitedFigure 1 One of the new CNH systems welds on a loader chassis. Veteran industrial robotic user Case New Holland (CNH), Fargo,... Publish date: May 9, 2006 |
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Intelligent Robotic WeldingRobotic arc welding has become a mainstay of the manufacturing community, meaning robotic welding vendors no longer have to prove to a... Publish date: April 11, 2006 |
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Are company politics undermining your robotic projects?"Politicians and diapers should be changed often, and for the same reason." Whether or not you agree with this statement, it actually... Publish date: January 10, 2006 |
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Positioning your welds : Design objectives for robotic welding fixturesRobotic welding can improve your productivity, but its efficiency depends greatly on fixturing design and functionality. When applied... Publish date: January 10, 2006 |
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Robotic welding : Turbo systems fabricator gets industry answers about automationInvesting in capital equipment is an especially big decision for a small fabricator. Rad Craig owns Induction Concepts, a Pryor, Okla.,... Publish date: November 8, 2005 |
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Welding robots and lean manufacturing learn to play togetherLean , one of the hottest buzz words in manufacturing, has to do with cutting the fat out of manufacturing processes, including minimizing... Publish date: October 11, 2005 |
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Simulating a robotic workcell : Taking the guesswork out of automationLike many other software tools, CAD continues to evolve at the speed of . . . real time. Even though we think the world moves at a faster... Publish date: March 8, 2005 |
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Construction Junction : How robotic welding helped improve steel erectionTwo six-axis robot arms perform full-penetration gas metal arc welds on structural steel. Millions of construction companies strive... Publish date: March 8, 2005 |
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Racing against the clock : Contract manufacturer measures success one second at a timeTime is a nonrenewable resource, and to be competitive, manufacturers must use each second to their best advantage. No manufacturer knows... Publish date: December 7, 2004 |
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Playing it safe with robotic welding : How machine-safeguarding equipment can protect robots and operatorsThis robotic welding workcell is guarded on all four sides. The back of the workcell uses the control panel and hard guards to prevent... Publish date: August 10, 2004 |
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Intelligent controls improve automotive robotic welding : Current applications and trendsThe automotive industry worldwide has experienced dramatic changes in the last 10 years. Challenges facing the industry include increasingly... Publish date: July 13, 2004 |
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The challenge of robotic welding aluminum : Understanding fundamental equipment repairsRobotic gas metal arc welding (GMAW) of aluminum alloys has been an industry challenge for many years. Early attempts made to automate this... Publish date: June 8, 2004 |
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Programming multiple robots : Operating two or more robots from a single point of controlFigure 1 Two robots can weld on the left side of a large vehicle frame, while two other robots weld on the right side, with all robot... Publish date: October 23, 2003 |
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Selecting equipment for a robotic welding workcellKeep the end result—the product that the robotic workcell is turning out —as your primary focus when you select automation... Publish date: August 14, 2003 |
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Laser-integrated robotics for assembly : How one job shop met an aluminum welding challengeRecently a cell phone manufacturer set out to be the first to develop an all-aluminum flip-type package for its ultracompact cell phone.... Publish date: June 26, 2003 |
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Loading up on quality, productivity, safety : Skid steer manufacturer uses welding robots to meet customer requirementsLike the products it manufactures, CNH Global N.V. has to stay on the move—technologically. The company's Wichita, Kan., facility... Publish date: June 12, 2003 |
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Robots and dials and knobs—oh my! : GMAW power sources have evolved over timeIt has been said that necessity is the mother of invention. You be the judge. In the late 1950s, the U.S. Navy wanted to find a way to... Publish date: May 29, 2003 |
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Welding exhaust system components : Laser technology may aid this traditionally high-volume applicationIn the field of automobile exhaust systems, such components as manifolds, pipes, catalytic converters, and mufflers are joined either by... Publish date: September 17, 2001 |
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Is robotic welding right for you? : Making an informed decisionRecent shortages of trained labor, combined with advances in technology, present a convincing argument to introduce robotic welding to... Publish date: November 15, 2001 |
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Taking a closer look at welding robotics and automation : Welding automation is gaining momentumInternet usage, equipment improvements, stricter customer demands, and a shortage of skilled welders have caused robotic welding equipment... Publish date: February 28, 2002 |
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Get the most out of your laser : Applying commonsense gas supply tipsGas quality and delivery system integrity play key roles in ensuring that downtime and repair costs are minimized. To make sure you're... Publish date: August 29, 2002 |
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Setting realistic goals for robotic welding projectsCompanies interested in purchasing robotic welding equipment often expect robots to solve all their productivity and quality problems. After... Publish date: November 15, 2001 |
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How to Kill a Robotic Project in Five Easy StepsThe same few roadblocks always seem to conspire to either cause a robot project to fail or at least greatly limit its success. Too many... Publish date: July 12, 2001 |
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Welding aluminum tailored blanks with Nd:YAG lasers for automotive applicationsThe automotive industry is continually striving to improve product performance and fuel efficiency by reducing vehicle weights. The recent... Publish date: February 19, 2001 |
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Automated welding for job shopsA robotic welding system represents a significant capital investment for a job shop. The number and diversity of typical products that job shops... Publish date: July 12, 2001 |
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Robotic arc welding gets smart in real time : Immediacy of information can benefit shop floorsThough robots probably are best-known for their ability to accomplish repetitive manufacturing tasks, it's no secret that, by themselves,... Publish date: September 4, 2001 |
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Designing for successful robotic arc welding automationThis dual robot system uses a large "Ferris Wheel" positioner to give the robots access to the underside of the parts to be welded.... Publish date: February 19, 2001 |
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Using the tandem welding process to your advantageThe idea of welding with two wires is not a new one. Two-wire welding technology has been around for decades. However, only in the past few... Publish date: April 24, 2002 |
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Remote control fabrication : Researching emerging technologies for practical applications of lights-out operationObject Caterpillar®'s Technical Center relentlessly pursues a manufacturing vision for "...one of the world's largest welding shops." It... Publish date: October 24, 2002 |
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Taking advantage of laser welding : Use increases as laser welding becomes more familiarApplications for laser welding have increased steadily in re-cent years because, like laser cutting, the many advantages of laser processing... Publish date: May 15, 2001 |
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Mr. Roboto: Welding fundamentals for managersExperience has taught me never to make assumptions about a person's knowledge of welding and welding automation. Often managers and engineers who... Publish date: February 28, 2002 |