Preventing catastrophic press failure : Press protection moves beyond operator safetyFigure 1 A safety catch device is designed to prevent catastrophic press crashes. Most modern hydraulic and pneumatic presses have... Publish date: March 9, 2010 |
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Retrofitting a mechanical press with servo technology : A servomotor upgrade adds flexibility to existing press linesThis servomotor upgrade kit was installed on top of a mechanical press. The press slide uses energy from both the servomotor and the flywheel.... Publish date: February 9, 2010 |
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Press selection—sorting it out Part IX : Part IX: Which Category of Press Is Right for My Application? Will a flywheel fly? Would a servo serve better? How can hydraulic help? Time for a transfer? New–pneumatic? Or should I order a combo?Editor's Note: This article is Part IX of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out Part VIII : Part VIII: Which Automation System Goes with Which Press?Editor's Note: This article is Part VIII of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out - Part VI : So, Which Press Type is Best for the Part?Editor's Note: This article is Part VI of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out - Part IV : What Else Do I Need to Look for in a Press to Meet Demands for Increased Part Accuracy?Editor's Note: This article is Part IV of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out Part III : Part III: What Other Press Characteristics Should I Look for to Stamp High-strength Materials, Including Stainless? Boron Steel? Aluminum?Editor's Note: This article is Part III of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out Part II : Part II: Beyond Part Characteristics, Material Characteristics, and Frame Design, What Else Do I Need to Know About Selecting Tonnage?Editor's Note: This article is Part II of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out Part I : Part I: What Press Type is Best for My Speed, Volume Needs?Editor's Note: This article is Part I of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Dissecting defects Part II: Testing for incoming sheet coil variation : Part II: Testing for incoming sheet coil variationEditor's Note: This article is Part II of a three-part series discussing methods used to control quality in stamping. Part I , which appeared in... Publish date: November 6, 2007 |
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Ridin' the storm out Part III : Part III. Transfer press, expansion, underground conveyorEditor's Note: This is the third article in a three-part series on Tennessee Stampings LLC. Part I in August explored the company's lean... Publish date: October 9, 2007 |
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Blanking developments Part III: High-speed blanking, FE methods : Part III: High-speed blanking, FE methodsEditor's Note: This is Part III of a three-part series on blanking developments. Part I, which appeared in the July issue, focused on... Publish date: September 11, 2007 |
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Ridin' the storm out Part II : Part II: Sensors prevent crashes, clear way for growthEditor's Note: This is the second article in a three-part series on Tennessee Stampings LLC. Part I explored the company's lean practices.... Publish date: September 11, 2007 |
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Blanking developments Part II: Fineblanking part, process design : Part II: Fineblanking part, process designEditor's Note: This is Part II of a three-part series on blanking developments. Part I, which appeared in the July issue, focused on... Publish date: August 8, 2007 |
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Blanking developments Part I: Fineblanking process and tool design : Part I: Fineblanking process and tool designEditor's Note: This is Part I of a three-part series on blanking developments. Part II, which will appear in the August issue, will focus on... Publish date: July 10, 2007 |
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Servo press forming applications Part III : Part III: Forming at room temperature, elevated temperaturesEditor's Note: This is Part III of a three-part series on servo presses. Part I, which appeared in the March 2007 issue, provided an introduction... Publish date: May 8, 2007 |
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Servo press forming applications Part II : Part II: Drive systemsEditor's Note: This is Part II of a three-part series on servo presses. Part I, which appeared in the March issue, discussed the benefits servo... Publish date: April 10, 2007 |
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Servo press forming applications Part I : Part I: An introductionEditor's Note: This is Part I of a three-part series on servo presses. Part II, which will appear in April 2007, will focus on servo... Publish date: March 13, 2007 |
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Hot-stamping boron-alloyed steels for automotive parts Part III : Part III: Tool design and process simulationEditor's Note: This article is Part III of a three-part series discussing finite element (FE) simulation for tool and process design in... Publish date: February 13, 2007 |
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Hot-stamping boron-alloyed steels for automotive parts Part II : Part II: Microstructure, material strength changes during hot stampingEditor's Note: This article is Part II of a three-part series discussing the microstructure of boron steels and coatings on the sheet surface.... Publish date: January 18, 2007 |
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Hot-stamping boron-alloyed steels for automotive parts Part I : Part I: Process methods and usesEditor's Note: This article is Part I of a three-part series discussing hot stamping of boron steels. Part II, which will appear in the January... Publish date: December 12, 2006 |
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Draw forming VI: Redistribution : VI: RedistributionEditor's Note: This is the sixth in a series of seven articles that identify and define the need for a new processing theory for the net shape... Publish date: January 9, 2007 |
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Multipoint-control die cushion systems for stamping complex parts - Part III : Predicting blank holder forceEditor's Note: This article is Part III of a three-part series on multipoint-control (MPC) die cushion systems. Part I, which appeared in the... Publish date: November 7, 2006 |
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Draw forming Part V:Remoteness : Part V:RemotenessEditor's Note: This is the fifth in a series of seven articles that identify and define the need for a new processing theory for the net shape... Publish date: November 7, 2006 |
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Multipoint-control die cushion systems for stamping complex parts - Part II : Forming stainless steel double sinksEditor's Note: This article is Part II of a three-part series that discusses multipoint-control (MPC) die cushion systems applied to the forming... Publish date: October 10, 2006 |
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Setting up progressive dies - Part II : Establishing a good setup procedureEditor's Note: This is the second part of a two-part series that discusses proper die setup procedures for progressive dies. Part I in the... Publish date: October 10, 2006 |
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Setting up progressive dies - Part I : Die alignment and clampingEditor's Note: This is Part I of a two-part series on progressive-die setup. Part II, which will appear in the October issue, will discuss the... Publish date: October 3, 2006 |
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Draw forming Part III: Connectivity : Part III: ConnectivityFigure 1 The classic feedback control loop measures process output, compares the measurement with ideal conditions, and makes adjustments... Publish date: August 8, 2006 |
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Reinventing the wheel - Automated line reduces in-process inventory, increases production flexibilityKawasaki Motors Manufacturing Corp. in Lincoln, Neb., produces a variety of vehicles, such as motorcycles, Jet Ski®s, ATVs (all-terrain... Publish date: May 10, 2005 |
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Mild steel to HSS: Not just a spec change - Part II : Cutting, forming HSS requires press, die readdressFigure 1 Conventional systems require more equipment and downstream operations than a servo press with slide motion control because functions... Publish date: November 20, 2009 |
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Mild steel to HSS: Not just a spec change : Part I: Cutting, forming HSS requires press, die readdressIf an image is not displayed, click the hyperlinked figure number to view it. Figure 1 This schematic shows what happens to a press when... Publish date: September 25, 2009 |
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Hose partsmaker's lean journey leads to transfer press cell conversion : Lean productivity improvement, diversification, flows to increased profitabilityIf an image is not displayed, click the hyperlinked figure number to view it. Truex stamps male and female fittings, ribbed and smooth... Publish date: September 24, 2009 |
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Automotive Metal Stamping : Division of Magna Automates CAD Translations with TPMA division of automotive component manufacturer Magna International, Cosma International is a metal-forming supplier, which specializes in... Publish date: March 1, 2009 |
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Warm forming aluminum magnesium components : How it can optimize formability, reduce springbackIf an image is not displayed, click the hyperlinked figure number to view it. Warm forming, or forming material heated in the range of 200... Publish date: August 1, 2009 |
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Actualizaciones para laprensa vieja de un fabricante de autosSi la imagen no se puede visualizar, cliquee en el número de la figura para verla. Read article in English Las prensas viejas pueden... Publish date: August 4, 2009 |
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Un repaso a las prensas de estampado : Palabras sabias acerca de la technologia actual de prensas?No piense que una pistola GMAW es lo mismo que otras. Escoger la pistola adecuada parael trabajo puede conducir a mejores soldaduras. Foto... Publish date: July 9, 2009 |
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The pressure is on : Prolonging die life with the help of sensor filmIf an image is not displayed, click the hyperlinked figure number to view it. The 400-ton pressure testing setup shows the die components and... Publish date: July 2, 2009 |
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How to make the most of a press moveIf an image is not displayed, click the hyperlinked figure number to view it. The success of a machinery move project will be determined by... Publish date: June 9, 2009 |
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The economics of selecting a coil feed line : Consider capital cost, space, and applicationsIf an image is not displayed, click the hyperlinked figure number to view it. Metal stamping in today's market has never been more... Publish date: June 2, 2009 |
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Hydraulic presses perform compression molding : Forming two materials with one stoneIf an image is not displayed, click the hyperlinked figure number to view it. During compression molding, material is preheated and placed in... Publish date: May 11, 2009 |
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10 Hot-stamping HSS FAQs : The hows, whys, and what-fors of hot formingIf an image is not displayed, click the hyperlinked figure number to view it. 1. What Is Hot Stamping In its simplest definition, hot... Publish date: April 1, 2009 |
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Servo transfer automation enhances pressroom flexibility : Going beyond mechanical transfersIf an image is not displayed, click the hyperlinked figure number to view it. In today's ever-changing economic environment, stamping... Publish date: March 24, 2009 |
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Metal former today, compression molder tomorrow : If you have a hydraulic press, you have a great foundation for exploring a whole new world of composites formingDo you have a press that is not being utilized fully? It's not an uncommon situation in many shops. To address this situation, many shops look... Publish date: January 27, 2009 |
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In-die joining transforms press into assembly machine : Part II: Laser weldingClick image to view larger An automotive multipart contact, consisting of a box-shaped outer housing and a segmented inner spring, is stamped,... Publish date: February 24, 2009 |
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Metal Spinning 101 : Metal spinning can be a cost-effective alternative for drawing metalWithout metal spinning, motorcycle parts and car wheels wouldn't be so easy to make. Neither would gas bottles, cooking pots and pans, or... Publish date: February 24, 2009 |
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How do I calculate tonnage in progressive stamping?Editor's Note: Below is the complete STAMPING Journal® Ask the Expert column, which was published in the Jan/Feb 2009 issue: Q: How do I... Publish date: January 27, 2009 |
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In-die joining transforms press into assembly system : Part I: Fastening — How it all fits togetherA hopper containing bulk fasteners feeds into a bowl; the bowl feeds the fasteners into a track; and the track feeds them into the tooling,... Publish date: December 14, 2008 |
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Next-generation large-tonnage presses rely on new software for virtual integration : How system design can make flexible systems easier to manageClick image to view larger Instead of separate simulation software for press design, transfer design/programming, and die design, a new virtual... Publish date: September 15, 2008 |
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Hydraulic presses for hot stamping meet weight, safety mandates : It's all in the dwellHot stamping was developed to meet mandates for stamped automotive components to be both light and strong. The component is heated to an... Publish date: October 28, 2008 |
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AHSS stamping simulation: All things being (not) equal : Software, using the right data, should have no trouble simulating the stamping of AHSSFigure 1 While AHSS does present some major hurdles for stamping, simulation software has no insurmountable obstacles. When people hear... Publish date: August 26, 2008 |
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How to run presses faster without increasing scrap : Maintaining precision at high speedsWhen metal forming companies confront "my labor is cheaper than your labor" price attacks from competitors in developing regions of the world,... Publish date: July 29, 2008 |
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Forming AHSS: Playing by new rules : Advanced high-strength steels spur unconventional thinking about formabilityThe shop floor at MBtech Autodie in Grand Rapids, Mich., has more than 30 presses for die tryout. In recent years the company has made great... Publish date: July 15, 2008 |
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Applying parallelism technology in hydraulic presses : Active leveling control offsets press, tooling problemsActive leveling control counteracts the negative effects of off-center loading, including premature tool and press wear, breakthrough shock, and... Publish date: June 17, 2008 |
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La seguridad continua presionando a las prensas : Asegurando la seguridad sin sacrificar velocidad ni productividadSi la imagen no se puede visualizar, cliquee en el número de la figura para verla. Read article in English La tendencia más importante en... Publish date: May 13, 2008 |
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Driven to integrate : Automotive component stamper branches out, adapts to industry changesA Parkview Metal Products worker operates a stamping press at the company's facility in Lake Zurich, IL. Parkview produces components for the... Publish date: May 13, 2008 |
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Retrofitting a prog-die press for transfer operations : Wringing more profit from an old pressClick image to view larger. The press window has a direct relationship to the type of transfer system you select and how it is mounted to the... Publish date: May 13, 2008 |
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Sensors clear the way for high-speed stamping : Safely navigating the press autobahnTennessee Stampings (Portland) LLC stamps 100 million ride control components (struts and shocks) annually. To sustain high-speed stamping, the... Publish date: April 15, 2008 |
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Press selection—sorting it out : Part IV: What Else Do I Need to Look for in a Press to Meet Demands for Increased Part Accuracy?Editor's Note: This article is Part VI of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Press selection—sorting it out : Part I: What Press Type is Best for My Speed, Volume Needs?Editor's Note: This article is Part VII of a series covering questions and answers for those who are in the market for a press or press system.... Publish date: March 11, 2008 |
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Stamping 101: Anatomy of a Mechanical PressStamping press functions Editor's Note: STAMPING Journal® will explore hydraulic press capabilities, the differences between mechanical... Publish date: January 15, 2008 |
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The science behind the servo press : Servomotor-driven mechanical press spurs a new way of thinking about forming metalA Komatsu H2F series servo press line stamps perforated sheets for the backs of plasma TVs. This press is programmed to form each part with... Publish date: January 15, 2008 |
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8 Things you should know about your hydraulic press : Press checks and maintenance keep it running at peak performanceWhat should you do to keep your hydraulic press running? Know your press—when it is working properly or when it needs attention. You can... Publish date: December 11, 2007 |
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Cómo mantener las prensas hidráulicas operando : Aprenda todo lo que pueda sobreRead this article in English ¿Qué deben saber los operadores para el buen estado de sus prensas hidráulicas? Deben saber cuándo la prensa... Publish date: November 6, 2007 |
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Metalforming lessons learned abroad : What U.S. stampers can learn from global counterpartsFigure 1 Rolling bolsters are used to quickly change dies that might weigh many tons. The U.S. taught the world about mass production, but... Publish date: November 6, 2007 |
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Select an equipment supplier to meet global production requirementsCurrent economic, logistic, and financial conditions are forcing many companies to expand their stamping production around the world. When... Publish date: August 8, 2007 |
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Maintain a reliable press system with today's competitive pressuresEach press shop is unique in terms of equipment, people, skills and budgets available to support maintenance and engineering. Schuler has... Publish date: August 8, 2007 |
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Maximize your capital equipment investmentMetalforming machinery is never purchased – it's an investment. And as with any investment, the ultimate objective is to maximize your... Publish date: August 8, 2007 |
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Choose the right press for running off-center loaded diesIn a perfect world, all tooling and dies would create perfectly balanced loads across the bed of a press. Unfortunately, we do not live in a... Publish date: August 8, 2007 |
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Choose a metalforming solutions partner that can help you increase profits in a lean marketAIDA understands that stampers must respond to market demands or most likely they will not survive. For North American stampers, the need to... Publish date: August 8, 2007 |
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Stamping with third-generation dry-film lubricants : Characteristics and User ApplicationsIn the simplest terms, stamping lubricants are either "wet" or "dry," and that's how many in the industry still classify them. While that... Publish date: October 9, 2007 |
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Retrofit Rxfor automaker's aging press : Modular hydraulic cushion upgrade eases maintenance, improves performanceLea este articulo en Espanol Aging presses can pose challenges, from maintenance to unavailability of obsolete spare parts to performance... Publish date: October 9, 2007 |
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Dissecting defects : Part I: Examining process variables to find stamped part quality flawsEditor's Note: This article is the final article in a three-part series discussing quality defects commonly seen in stamped parts. Part I, which... Publish date: October 9, 2007 |
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A new standard in forming bathtubs : American Standard introduces new technology to a older forming lineAmerican Standard's manufacturing facility in Salem, Ohio, invested more than $1 million to fully automate its bathtub forming line, which... Publish date: October 9, 2007 |
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Clearing the springback hurdle : Knowledge and planning are keys to successEditor's Note: This article is adapted from Eric Kam's conference presented at FABTECH® International & AWS Welding Show, Oct. 31-Nov. 2,... Publish date: September 11, 2007 |
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Turning it around (fast) : Flexible hydraulic press technology helps stamper meet tight customer deadlinesAs offshore suppliers become fierce low-price competitors, many U.S. stampers are facing stark choices. To avoid further market share erosion,... Publish date: August 8, 2007 |
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Ridin' the storm out : Part I: Lean helps stamper squeeze out “automotive 5 percent”Editor's Note: This is the third article in a three-part series on Tennessee Stampings LLC. Part I in August explored the company's lean... Publish date: August 8, 2007 |
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Mechanical presses primed for powerful performances : New materials create a need for high-tonnage presses, larger bedsMetal stampers are using more high-strength steel, which is more difficult to form than mild steel and requires more tooling stations and press... Publish date: July 10, 2007 |
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Blanking developments : Part I: Fineblanking process and tool designFigure 1 Editor's Note: This is Part III of a three-part series on blanking developments. Part I, which appeared in the July issue,... Publish date: July 10, 2007 |
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Evaluating film lubricants for stamping : Deep-drawing test makes the most senseIn today's stamping plants, dry film lubricant (DFL) is gaining acceptance for its uniform application on the material surface and the possible... Publish date: June 12, 2007 |
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Stamping research gains support : Forming lightweight alloys, UHSS emphasis of studyThis column was prepared by the staff of the Center for Precision Forming (CPF, formerly ERC for Net Shape Manufacturing), The Ohio State... Publish date: June 12, 2007 |
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Flexibility in the press shop : Arranging equipment to produce a variety of partsThe influx of European and Asian automotive manufacturers into the North American market, along with increased outsourcing of stamped parts, is... Publish date: June 12, 2007 |
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How to keep hydraulic presses running : Know thy press: In sickness and in healthLea este artículo en Español An apple a day may keep the doctor away, but how should press operators keep their hydraulic presses healthy?... Publish date: May 8, 2007 |
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Steel thixoforming : Emerging technology may help steel parts compete with other materialsIn the thixoforming process, steel must be transported as quickly and as precisely as possible from the heating furnace into the press... Publish date: April 10, 2007 |
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Servo press forming applications : Part I: An introductionEditor's Note: This is Part III of a three-part series on servo presses. Part I, which appeared in the March 2007 issue, provided an introduction... Publish date: March 13, 2007 |
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Automotive blanker presses on : Production software helps Kasle Metal Processing weather slowdown, prepare for the futureThe two consoles that control the two blanking lines at Kasle Metal Processing have three monitors with access to the enterprise resources... Publish date: March 13, 2007 |
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Protecting metal stamping dies : How to prevent die crashes with sensorsIn most industries, improving process efficiency is an imperative part of product manufacturing. It is becoming increasingly important in metal... Publish date: February 13, 2007 |
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Draw Forming Part VII: NonuniformityEditor's Note: This is the last in a series of seven articles that identify and define the need for a new processing theory for the net shape... Publish date: February 13, 2007 |
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Hot-stamping boron-alloyed steels for automotive parts : Part I: Process methods and usesEditor's Note: This article is Part III of a three-part series discussing finite element (FE) simulation for tool and process design in... Publish date: December 12, 2006 |
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Choosing the right die handling tools : Options abound for splitting, transporting, changingIn efforts to cut waste from stamping operations, many stampers focus quite a bit of attention on reducing die handling time. Additionally,... Publish date: January 9, 2007 |
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Viking's range of choices : Appliance-maker chooses a hydraulic press system with precise stamping capabilitiesViking Range Corp., Greenwood, Miss., was the first appliance-maker to popularize commercial-grade stainless steel appliances for residential... Publish date: December 12, 2006 |
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Designing dies 2-D or 3-D?A while ago a loyal reader of STAMPING Journal® and the Die Science column e-mailed me and asked if I would discuss the topic of die design.... Publish date: November 7, 2006 |
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Multipoint-control die cushion systems for stamping complex parts : Part II: Forming stainless steel double sinksEditor's Note: This article is Part III of a three-part series on multipoint-control (MPC) die cushion systems. Part I, which appeared in the... Publish date: October 10, 2006 |
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Overcoming deformity by design : The importance of keeping the die strip level through progressionsOne of the goals of any die design should be to create a tool that minimizes the need for highly skilled labor to fabricate and build it.... Publish date: October 10, 2006 |
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Drawing on new experiences : Whirlpool Corporation's new line is a flexible approach to refrigerator door fabricationPress operator Brandie Watkins wipes down a refrigerator door before conducting a quality check. Appliance manufacturing has been due... Publish date: October 10, 2006 |
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Transfer technology : Servo-based press transfer system maximizes productivity, flexibility for automotive supplierAs with profit margins, the margin for error in the metal forming industry is becoming tighter and tighter—choosing the wrong... Publish date: October 10, 2006 |
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Setting up progressive dies : Part I: Die alignment and clampingEditor's Note: This is the second part of a two-part series that discusses proper die setup procedures for progressive dies. Part I in the... Publish date: October 3, 2006 |
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Unique forming short cutsFigure 1 The use of a 1-to-1 rocker ratio mounted beneath the forming section allows the metal to be formed both up and down, thereby... Publish date: August 8, 2006 |
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Meeting global challenges through employee rewards : Gainsharing can be a big step toward staying competitiveU.S. metal stampers are slow to accept the reality that free trade is now a mainstay of our foreign relations programs. Our tradition of... Publish date: August 8, 2006 |
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Getting hydraulic press problems under control : Control system upgrade solves reliability problems, expands press capabilitiesAlthough there are many good reasons for investing in used equipment, the downside is that a used machine seldom has the exact... Publish date: August 8, 2006 |
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The process of fineblankingFigure 1 When a punch makes contact with the sheet, the metal begins to deform and bulge around the point of the punch. Image courtesy... Publish date: July 11, 2006 |