Heading off health hazards : Guidelines for working injury freeUse caution when removing PPE or touching your face and eyes as these are the leading cause of foreign body eye injuries. Welding,... Publish date: March 1, 2010 |
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A breath of fresh air - Taking a look at in-plant filtration systems : Taking a look at in-plant filtration systemsPlant managers no longer question whether to use an in-plant air filtration system. Rather, they ask what type of system to use. Multiple... Publish date: November 15, 2001 |
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Love your gloves : Everything you wanted to know (but never asked) about welding glovesTo get the best results from your welding gloves, it is imperative to match your process with the appropriate materials. For many welders,... Publish date: January 14, 2010 |
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Tracking injuries : Why it’s importantAbout 10 years ago I inherited our company's safety program. What a sobering moment that was for me as I found myself mentally grappling with... Publish date: November 10, 2009 |
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Recessions and industrial safety—enemies?It was early in 2008 when I first realized we were headed for tough economic times in manufacturing. Aeroglide, the company I work for, was... Publish date: July 14, 2009 |
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Venting on the subject of clean shop air : If your company plasma or laser cuts, take a long, hard look at its ventilation practicesFor a ventilation system connected to a thermal cutting machine to function properly, it is best that the equipment is placed away from open... Publish date: June 29, 2009 |
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Fumes + Weld students = Bad news : Vocational school cleans up air for thriving weld programIf an image is not displayed, click the hyperlinked figure number to view it. Keeping students safe and healthy became a top priority for... Publish date: March 14, 2009 |
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Safeguarding against robotic welding hazards : Ensuring worker protection in a robotic weld settingRobotic welding allows for high throughput and overall production efficiency as well as improved worker safety. Yet without the proper... Publish date: February 10, 2009 |
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Safety update : OSHA announces fit-test proceduresFabricators may be required to use respirators to protect themselves from inhaling fumes, particles, or dust when performing cutting, grinding,... Publish date: October 28, 2008 |
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Steady as she goes : Stability, visibility crucial in preventing industrial truck overturns, collisionsEditor's Note: The information in this article came from three sources: Combilift USA; National Institute for Occupational Safety and Health... Publish date: October 14, 2008 |
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Building relationships, ensuring safetyI study business principles in an effort to understand which principles seem to work in which industries. Costco is an example of a company... Publish date: August 12, 2008 |
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Preventing torch fires in welding and cutting operations : Following five safety tips can reduce hot-work dangersSparks from welding and cutting torches can easily ignite structural members and insulation, as well as combustible gases and liquids. Photo... Publish date: July 15, 2008 |
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Clothes before woes : How to dress safely for weldingDurable jackets and pants, steel-toe boots, a helmet with full facial protection, impact-resistant eyewear, and a good pair of protective... Publish date: May 13, 2008 |
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What not to leave at workYou may have heard the admonition to leave work at work and not take your job duties or concerns home. That's good advice, especially if you... Publish date: May 13, 2008 |
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Predicting and preventing workplace accidentsOver the past eight years I have become somewhat obsessed with the idea of being able to predict accidents that might occur in my company's... Publish date: April 15, 2008 |
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Cleaning the air, boosting morale : Automotive stamper integrates welding capabilities, stresses employee healthAn aggressive approach to health and safety and an equally uncompromising approach to air filtration at the E&E Manufacturing Plant in... Publish date: March 11, 2008 |
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Welding helmets in view : Five welding helmets, five sets of capabilitiesLincoln Electric's VISTA Choosing the right welding helmet is not as easy as it once was. Technology advances have turned these once simple... Publish date: January 15, 2008 |
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Revisions to respiratory protection : Answering 6 common questions can help in selecting the right respiratorPhoto courtesy of 3M. The Occupational Safety and Health Administration (OSHA) recently made some changes to its Respiratory Protection... Publish date: November 6, 2007 |
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Why doesn't my fume extraction work?Many welding manufacturers today have experienced a great disappointment with fume extraction systems for their welding processes. Often this... Publish date: August 8, 2007 |
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Maximize comfort with the lightweight Speedglas SL welding helmet3M's new Speedglas™ Super Light (SL) Welding Helmet and Auto-Darkening Filter (ADF) set a new standard for comfort and lightweight. The... Publish date: August 8, 2007 |
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Examining respiratory safety : What three companies are doing to protect their weldersWelders from JH Kelly, Total Fab LLC, and P&H Mining said that they feel more refreshed after using breathing apparatuses, similar to this one,... Publish date: September 11, 2007 |
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Giving the nod : Wearing a welding helmet doesn’t have to be a pain in the neckEven when not darkened, the lens of the helmet protects against ultraviolet and infrared light emissions. Autodarkening helmets have... Publish date: September 11, 2007 |
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The invisible risks of welding : Ensure healthy living tomorrow with safe welding practices todayThe world is full of 60-year-olds who regret not protecting their health when they were younger. And so it is with welders. It's... Publish date: July 10, 2007 |
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It's the small things : Addressing areas that might be overlooked in safety programsHave you ever noticed in life that it's the collection of small things that determine our quality of life? This concept also can be applied... Publish date: June 26, 2007 |
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Last chance: Read the sign!Figure 1 Are we thinking of summer vacation yet? Long-distance travel, road trips? In our preparation check list, we make sure the car... Publish date: May 22, 2007 |
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New OSHA hexavalent chromium standards : Questions and AnswersNote: On Feb. 28, 2006, the Occupational Safety and Health Administration (OSHA) published the final hexavalent chromium Cr(VI) standard. The... Publish date: May 8, 2007 |
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Breathing easy : Furniture manufacturer installs upgraded fume extraction systemBeing in the health care business, Carroll Healthcare Inc. supports the long-term health needs of patients. It's now doing the same for its... Publish date: May 8, 2007 |
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Locking in safety : Understanding and implementing OSHA-approved safety measuresLast year the Occupational Safety and Health Administration (OSHA) issued more than $750,000 in citations to the metal fabrication industry for... Publish date: March 13, 2007 |
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Interlocks as machine safety devices : Multiple configurations, types, and approaches U.S. and abroadAn interlock can be defined as a device that prevents you from making an inappropriate maneuver, or adjusts the system to a safe state if you... Publish date: March 13, 2007 |
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Benefits of autodarkening helmets come to light : Personal safety equipment makes a difference in welding efficiencyIn 1981 Hörnell, now part of 3M, commercialized its first autodarkening filter for a welding helment. Twenty-five years later autodarkening... Publish date: January 9, 2007 |
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New rule, new equipment : Fabricators and manufacturers move toward Cr(VI) standard complianceA magazine article made Greg Faulkner think about improving welding ventilation at his workplace last year. Faulkner, senior manufacturing... Publish date: November 7, 2006 |
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Welder health and safety — Who's responsible?Welding is a hazardous occupation. The Occupational Outlook Handbook from the U.S. Department of Labor's Bureau of Labor Statistics (BLS)... Publish date: October 10, 2006 |
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Fuel your safety knowledge : Use old, new rules with oxyfuelThe following is an oxyfuel safe practices overview that includes newer changes to the "dos and don'ts." The preliminary "do," of course,... Publish date: October 3, 2006 |
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How Safely Do You Weld? : 6 safety hazards to consider when weldingSafety must be designed into the job, whether it's welding a 100-mile pipeline, repairing a 100-foot length of pipe, or fabricating a... Publish date: September 13, 2006 |
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Keep on truckin' : Operating and maintaining a forklift truck safelyThe use of fork trucks to handle and store materials and products efficiently is vital to the metal fabricating industry. Unfortunately,... Publish date: August 8, 2006 |
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Control risk with lockout/tagout : How to perform equipment maintenance safelyIn March 2002 a California welder was asked by his supervisor to remove a jammed piece of metal from the hydraulic door of a scrap metal... Publish date: July 11, 2006 |
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Saving money by spending on safety : Machine guarding expenses pay offAlthough the Occupational Safety and Health Administration (OSHA) requires and enforces the use of proper safety devices, many companies... Publish date: June 13, 2006 |
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Stop pickin' up bad vibrationsFor years vibration overexposure has shortened many careers, causing irreversible damage to workers' nerves, muscles, bones, joints, and... Publish date: May 9, 2006 |
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OSHA's new hexavalent chromium standard : What it means to you and your employeesPhoto courtesy of 3M Occupational Health & Environmental Safety Division, St. Paul, Minn. On Feb. 28 the Occupational Safety and... Publish date: May 9, 2006 |
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Emergency response—A critical component of workplace safetyThe Accident — Part I It was a Tuesday afternoon, only 11 days before Christmas Day. Aeroglide plant employees were busy wrapping up... Publish date: May 9, 2006 |
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Machine safeguarding with optoelectronic sensors : How to choose the most appropriate equipmentWhen a metal forming machine is being designed, the potential safety risks must be analyzed and minimized. Some risks cannot be eliminated through... Publish date: February 7, 2006 |
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Don't fall down on the job : Requirements of a fall protection work planFalls from elevated work surfaces continue to cause worker deaths and injuries at a high rate. In one year alone, falls caused five deaths... Publish date: January 10, 2006 |
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Ergonomic injuries and the workplaceManual Stretch Wrapping Operation Photo courtesy of osha.gov In today's manufacturing environment, on-the-job injury-related costs... Publish date: December 13, 2005 |
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Taking one step at a time : Automotive parts manufacturer takes modular approach to growthRoboVent Floor Saver, a self-contained filtration system that mounts on top of a robotic welding workcell, helped Pridgeon & Clay execute... Publish date: November 8, 2005 |
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Safety BingoEditor's Note: Mark Paulson is chairman of the FMA/CNA Safety Committee, an organization devoted to improving safety in the metal... Publish date: November 8, 2005 |
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Don't let your health go up in smoke : Learn about and prevent the effects of welding fumesIncreasing knowledge about the health hazards associated with breathing welding fumes and gases above certain concentrations and the... Publish date: October 11, 2005 |
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Shipyard work safety — : Where to find what you need to knowShipyard work Image courtesy of www.osha.gov . With an accident and illness rate more than twice that of general construction and... Publish date: September 13, 2005 |
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Metal spinner takes on OSHA : Agency's heavy-handed tactics not appreciatedIn early September 2004, a punch press operator for Dayton United Metal Spinners Inc. severed two fingertips while trying to set up the press when... Publish date: August 9, 2005 |
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Changing workplace raises safety and health questionsEditor's Note: Much of the content for this article was taken from the National Institute for Occupational Safety and Health (NIOSH) publication "... Publish date: July 12, 2005 |
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The most important welding lessonWhether you're a professional welder with extensive training, a self-taught welding hobbyist, or a welder in-between, you must learn and... Publish date: July 12, 2005 |
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How sleep deprivation affects work performanceThe U.S. Department of Labor's Bureau of Labor Statistics reported that in 2003 the average U.S. male slept 8.48 hours in a 24-hour period.... Publish date: June 14, 2005 |
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Electrical safety practices save livesCord- and plug-connected equipment without a grounded connector Electricity improves life. During power failures, much work and many... Publish date: May 10, 2005 |
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A healthy alternativeEditor's Note: This column was prepared by the staff of Winning Workplaces, a not-for-profit organization that helps small and midsized... Publish date: May 10, 2005 |
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Addressing behavior-based safety issuesFigure 1 Courtesy of Shape Corp. Nearly every resource for successful safety performance touts the need for management support,... Publish date: April 11, 2005 |
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Carpal tunnel syndrome : A problem in both the factory and the officeCarpal tunnel syndrome (CTS), a musculoskeletal disorder, is the compression of the median nerve at the wrist, which can cause numbness,... Publish date: March 8, 2005 |
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Safety faux pasFigure 1 No Triggering Device Protection In the more than 25 years that I've been in the precision sheet metal trade, I have seen many... Publish date: February 8, 2005 |
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Tackling the costs of employer-provided health care : What manufacturers can do to help fix the systemHealth care is one of the biggest concerns of today's manufacturers. Polls and surveys of National Association of Manufacturers (NAM)... Publish date: January 11, 2005 |
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Pay Attention! To safety : How to eliminate boredom in safety trainingThose who conduct environmental, health, and safety training for welders and others in welding-related jobs face many challenges in... Publish date: November 9, 2004 |
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Can you give me some direction for finding information about developing and implementing a Safety/Loss Control program for my company?(this answer comes from Ron Wood, director of human resources for the ThermaSys Heat Transfer Corp., and member of the FMA/CNA safety committee.)... Publish date: August 14, 2003 |
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Does any welding shield manufacturer make a hood with earmuffs?This question generated a lot of phone callsand research. D'Ann Hamilton, one of FMA's Metal Authority's finest,discovered an Australian company,... Publish date: August 14, 2003 |
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Welding hazards affect nonwelders too : Keeping all workers safeThe Occupational Safety and Health Administration (OSHA) and several industry trade groups have published information focused on welders'... Publish date: October 12, 2004 |
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Preventing welding-related fires : You can’t be too carefulIn 2002 in Irving, Texas, 1.4 percent of the city's residential fires and 10 percent of its commercial fires were welding-related. These... Publish date: October 12, 2004 |
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Infrared thermography—its role in maintenance and loss preventionUnexpected production interruption is intolerable in today's business environment, in which little time or money is available for taking... Publish date: August 10, 2004 |
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In-running nip point hazards : Recognizing the danger and preventing injuryIn-running nip points are frequent sites of injuries from machinery. Nip points exist where material enters a gradually narrowing opening, for... Publish date: July 13, 2004 |
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Safety makes good business sense : How business owners can improve safety and the bottom lineEditor's Note: Charlie McCarthy is a member of the FMA/CNA Safety Committee, an organization devoted to improving safety in the metal... Publish date: June 8, 2004 |
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Safeguarding machines with an ergonomic spin : The importance of human factors in indstrial safety standardsFigure 1 While the NSC publications provide generous guidance, two aspects they do not address fully are the application and implication... Publish date: June 8, 2004 |
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Working safely in busy timesEditor's Note: Mark Paulson is chairman of the FMA/CNA Safety Committee , an organization devoted to improving safety in the metal... Publish date: May 4, 2004 |
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Machine-guarding problems—one company's solutionEditor's Note: Safety expert Cheryl Henderson is a member of the FMA/CNA Safety Committee. Watch for other committee-authored articles in... Publish date: April 6, 2004 |
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Personality + Protection : Manufacturers say welders look for safety, character in helmetsFor welders, it's more important than ever to do more—perform more processes, know more about metals, be familiar with more welding... Publish date: April 6, 2004 |
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Obesity—a problem for workers and employersUnless you have sworn off all media forms—which you haven't if you're reading this—you know that obesity has reached... Publish date: March 25, 2004 |
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Welding fume health hazardsIn 2003 NIOSH published a comprehensive review of scientific literature on health effects associated with welding. The article, "Health... Publish date: March 11, 2004 |
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Gear up for weldingI'm sitting here at this computer realizing how much I hate sitting here at this computer. I'm just not a sit-in-a-chair type of guy. I... Publish date: March 11, 2004 |
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Emergency preparedness: A critical safety program componentThe guy who works next to you suddenly sustains a serious injury or has a medical emergency. Do you know what to do? You are injured... Publish date: February 12, 2004 |
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Occupational injury and illness statistics : Where does your manufacturing job rank?Statistics also were reported for cases that resulted in days away from work, a job transfer, or restriction and are grouped in two... Publish date: January 29, 2004 |
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Respirator selection as a business decision : How to choose the right equipment for your weldersSeveral factors can help employers select a respirator that meets the required level of protection while having a positive business... Publish date: January 29, 2004 |
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Resolve to have a healthy, injury-free 2004Begin With the Basics Achieving and maintaining good health is a lifelong endeavor. You've been taught the basics of good health... Publish date: January 13, 2004 |
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One system does not fit all : Ventilation equipment becomes more specific to improve the welding environmentBreathing is something that many of us take for granted. Most don't give it a second thought—you inhale, you exhale. That's about... Publish date: January 13, 2004 |
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Having a safe office partyEditor's Note: Originally published on December 11, 2003. It's that time of year when companies celebrate the holidays. Whether the... Publish date: November 8, 2004 |
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Material handling safetyHow the material or goods are unloaded or loaded is a key factor in reducing employee injuries. Persons involved in material handling... Publish date: October 23, 2003 |
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Take control of safetyOften invisible to the human eyes, airborne contaminants can have serious consequences for your health. Be familiar with the... Publish date: October 23, 2003 |
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Promoting back safety—one company's approachOver the years, our midsize company, Aeroglide Corp., has used numerous methods to battle back injuries. We have tracked injuries in... Publish date: October 9, 2003 |
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Selecting the best lens for welders' eye protectionThe Dangers of Ultraviolet and Infrared Light Radiant energy exposure, also called optical radiation, occurs with work applications that... Publish date: October 9, 2003 |
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Protecting yourself from gases and fumes : 10 tips for healthier lungsProtecting yourself from fumes and gases often means overcoming objections. Some welders mistakenly argue that running a fan to blow smoke... Publish date: September 25, 2003 |
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Exposure to metalworking fluidsTo make a very long story short, the Secretary of Labor signed a charter establishing a Standards Advisory Committee (SAC) to address the... Publish date: September 10, 2003 |
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Safety paysNow more than ever, fabricators must believe that safety pays . It pays to make safety a high priority, to invest in safety training, and... Publish date: August 28, 2003 |
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Workplace stress—Part 2In his bestseller, Spontaneous Healing , Andrew Weil, M.D., wrote, "All illnesses should be assumed to be stress-related until proved... Publish date: August 14, 2003 |
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Workplace stress—Part 1Among the many definitions of stress in The American Heritage Dictionary of the English Language is "A mentally or emotionally... Publish date: July 24, 2003 |
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Six dangerous misconceptions about crane safety : Knowing the facts could save your lifeNearly every product today has a warning label. In fact, many products have multiple warning labels, lights, and bells. We even have... Publish date: July 10, 2003 |
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Making the workplace safe for Spanish-speaking employeesOver the past several years, the U.S. has seen a dramatic increase in its population of Hispanic, Spanish-speaking people, with a... Publish date: June 26, 2003 |
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Your best safety resource : The FMA/CNA Safety CommitteeThe committee is made up of busy people—presidents, CEOs, vice presidents, directors, managers, and engineers. They come from businesses... Publish date: June 12, 2003 |
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Defibrillators—Should you have one in your workplace?Photo courtesy of American Heart Science . In December 2001 the Occupational Safety and Health Administration (OSHA) released a... Publish date: May 29, 2003 |
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Employees value workplace health and wellness programsA November 2002 study commissioned by the American Association of Occupational Health Nurses (AAOHN) found that nearly 60 percent of the... Publish date: April 24, 2003 |
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Substance abuse in the workplace—Part 2 : Preventing and dealing with the problemEditor's Note: Part 1 of this series outlined the sobering facts of substance abuse in the workplace. The toll that substance abuse... Publish date: April 10, 2003 |
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Substance abuse in the workplace—Part 1Editor's Note: Part 2 of this series outlined preventing and dealing with the problem. Substance abuse and the workplace are a lethal mix... Publish date: March 27, 2003 |
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Escape the 'Silent Killer' : How proper protection can help prevent respiratory diseaseLike this plumber, many professionals who occasionally weld, braze, or cut metals don't wear respirators because they think infrequent exposure to... Publish date: March 27, 2003 |
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Dressing for success and other welding safety tipsWhether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear. For many social... Publish date: May 30, 2001 |
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Staying safe during HF welding: A common sense approach to personnel protectionIn an era of corporate downsizing and intense competition, companies are under mounting pressure to keep operating costs to a minimum while... Publish date: October 11, 2001 |
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When sparks fly ...While an arc welding unit was being used on the second floor in a Kaukauna, Wisconsin, warehouse, sparks dropped through an opening to... Publish date: December 13, 2001 |
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The basics of eye and face protection for welders : Safety practices for goggles, helmets, and face shieldsTo ensure workplace health and safety, both employees and employers need to recognize hazards and prevent accidents. This is especially... Publish date: March 14, 2002 |
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Protecting your eyes in industrial environments : Safety spectacle features and optionsAccording to the National Society to Prevent Blindness, 400,000 eye injuries occur on the job each year. The Bureau of Labor Statistics says an... Publish date: February 14, 2002 |