How to get from ABC to ERP : Getting lost in an acronym soup, companies long for a simple, integrated, manufacturing-specific systemIf all of the letters and acronyms associated with software systems have you confused, don't worry, you are not alone. More readers than would... Publish date: March 23, 2010 |
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Why lean manufacturing won't make you rich — Part II : Common misconceptionsEvery business always has the same goal: to become world-class through everyday changes by meeting the needs of demanding customers who will... Publish date: March 1, 2010 |
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Older than Oscar : Century-old stamper seats thousands of movie-goersIf an image is not displayed, click the hyperlinked figure number to view it. Figure 1 Irwin Seating Co. has been seating audiences,... Publish date: March 9, 2010 |
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On the cusp of recovery : FABTECH prepares attendees for upturnDuring a conference presentation, Richard Kallage pointed to a slide depicting a simple timeline, something that perhaps drove so many to... Publish date: January 8, 2010 |
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Creating a time analysis to measure shop floor efficiency : It doesn't take a huge investment to find out how to eliminate money-losing activitiesIf an image is not displayed, click the hyperlinked figure number to view it. As a management consultant, I visit shops like these quite... Publish date: December 2, 2009 |
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Getting the SPA treatment : Using safety and performance audits to improve gas welding and fabricatingIf an image is not displayed, click the hyperlinked figure number to view it. Figure 1 A gas-saver flowmeter regulator can help minimize... Publish date: September 1, 2009 |
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10 steps to successful value stream mapping : 10 steps to successful value stream mappingIf an image is not displayed, click the hyperlinked figure number to view it. Value stream mapping (VSM), as defined by the Lean... Publish date: September 1, 2009 |
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The job shop CRM revolution : How an integrated CRM system can improve customer loyaltyAs we look forward to coming out of the current recession, most manufacturers already have chosen a method for reducing or eliminating costs.... Publish date: August 11, 2009 |
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Plasma cutting and how it worksThe basic technology for plasma cutting has been around for decades. Researchers and engineers remain focused on increasing cut speed,... Publish date: August 11, 2009 |
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Beginning the lean manufacturing journey : LAI International takes the first steps, reaps rewards right awayIf an image is not displayed, click the hyperlinked figure number to view it. The resume for LAI International, Scottsdale, Ariz., is an... Publish date: August 1, 2009 |
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How bankruptcy and restructuring are changing the Detroit Three : What it means for suppliersWith GM and Chrysler both undergoing bankruptcy restructuring procedures, the North American automotive industry of late 2009 and beyond will be... Publish date: August 1, 2009 |
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Technologies help to make shops structurally sound : 4 benchmarks your operations need to beatCarbide drill lines depend on clamping and underside support in order to prevent material chattering and tooling deflection. Photo courtesy of... Publish date: May 19, 2009 |
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Selling during good times, bad times : Achieving a premium price is possible regardless of the economyYou're thinking about selling your company, but you're not sure if the time is right. The economic news is confusing. The Dow Jones Industrial... Publish date: March 19, 2009 |
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Survival—Are factors other than the economy dragging down your operation?I'm not going to sugar-coat it; our economy stinks. As optimistic as I'd like to think I am, I am also a realist. Maybe it's because I live... Publish date: February 10, 2009 |
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Mining lucrative medical device prospects : There’s gold in them there hillsEditor's Note: This report is an abridged version of the report "Medical Devices Outlook"by Richard Paddock and Matthew Hein of the U.S.... Publish date: January 27, 2009 |
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Automated collection of real-time production data : How to get the data, and what to do with it once you have itThe software systems that you use to run your business, including enterprise resource planning (ERP) and manufacturing execution systems (MES),... Publish date: September 30, 2008 |
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5S—The foundation for lean and safeLean is the term coined to describe the Toyota Production System. A simple definition is that lean is the identification and elimination of... Publish date: August 26, 2008 |
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ASME and AWS welding codes—Similarities and differencesThe most commonly used codes for qualifying welders are the American Society of Mechanical Engineers (ASME) Section IX and American Welding... Publish date: August 26, 2008 |
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Shake, rattle, and the toll : Angle grinder improvements promote ease of use, safetyAngle grinder manufacturers are faced with the challenge to make the tool lighter, safer, and more comfortable to operate. An angle grinder... Publish date: August 26, 2008 |
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Getting lean, job shop style : Ace Metal Crafts’ brand of lean puts employees in the driver’s seatMost managers at Ace have been with the company for years. President Dale Ball joined the firm 21 years ago. CEO Jean Pitzo took the reins of... Publish date: August 26, 2008 |
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Intelligent business investments in uncertain economic timesWhen the economy falters or even shows the first signs of slowing, businesses have a tendency to retrench. In an effort to lower costs and... Publish date: July 29, 2008 |
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Diversity a blessing for Blessing : Diverse customer base—from heavy equipment to medical—key to Blessing Industries’ successBlessing Industries fabricated many of the components for this vertical drilling machine used by the utility, mining, and construction sectors... Publish date: May 13, 2008 |
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5 tenets for finding and keeping new business : These tips can help fabricating companies achieve their marketing goalsAnn Latham, owner of Uncommon Clarity, a consulting and strategy firm with many industrial clients, has outlined some tenets for firms seeking... Publish date: March 25, 2008 |
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6 structural steel lessons not found in books : Frank advice on fixing some 'structural' mistakes made in steel fab shopsSomeone who fabricates plate products in the world of structural steel has to have an open mind. Think about it. "Structural" applies to beam... Publish date: November 6, 2007 |
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Strategic sourcing for stampers : Reducing material and purchasing costs through an annual buy programMaterial is the single largest cost component for stamping companies—about 50 percent to 60 percent of annual sales. This amount may vary... Publish date: October 9, 2007 |
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Lean tool and die solutions : Adapting to a new economyEditor's Note: This article is adapted from Gary Gathen's conference that will be presented at FABTECH® International & AWS Welding... Publish date: September 11, 2007 |
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The rewards of rapid changeover : In-house program helps steel processor achieve new levels of productivityMany manufacturers, though they may not realize it, go into crisis mode when changing tooling or processes between production operations. By... Publish date: May 8, 2007 |
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An exception to the industry rule : How a small lubricants supplier is thrivingEditor's Note: This column was prepared by the staff of Winning Workplaces, a not-for-profit organization that helps small and midsized businesses... Publish date: March 13, 2007 |
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Why lean manufacturing is no get-rich-quick program : Part I: Basic principles to help your company get leanMid-West Metal Products dynamically nests its parts, grouping different jobs together for maximum material utilization. Television commercials... Publish date: October 10, 2006 |
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Lean implementation failures : Why they happen, and how to avoid themEditor's Note: This article is adapted from Richard Kallage's presentation at Practical Lean: Successful Lean Manufacturing for Smaller... Publish date: July 11, 2006 |
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How to get a handle on your inventory : ... and what not to doInterest rates and inflation are climbing, price pressures are increasing, and energy costs are rising. Some Wall Street economists say a... Publish date: April 11, 2006 |
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Working toward Six Sigma successMany companies have implemented Six Sigma with great success. Driving a company from a Three or Four Sigma business process to a Six Sigma... Publish date: March 7, 2006 |
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Waste replaced : Considering lean manufacturing for your welding shopIf you aren't lean in your welding shop, it's just a matter of time, experts say. Every day several companies report success through... Publish date: October 11, 2005 |
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Are your weld procedure specifications relevant? : Why compliance is important—through a weld inspector's eyesIn fabrication shops that require code or standard compliance, welding sometimes isn't completed within the guidelines of the qualified... Publish date: March 8, 2005 |
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Winning with Lean : How a stamper cut waste, boosted productivity, and raised employee retentionLarry Martin hates the term lean manufacturing. "When someone mentions lean manufacturing, it usually conjures up visions of layoffs and a... Publish date: September 14, 2004 |
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Lean on it : Despite roots in high-volume production, lean manufacturing can still help job shopsMike Wriglesworth of W.W. Metal Fab, Milwaukie, Ore., is a convert. Lean manufacturing is his new religion. At least, that's what he and... Publish date: August 10, 2004 |
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How to be successful in small business : Welding shop owners share tips, experiencesIn November 2002 Greg Lamm was laid off from his full-time welding job. One month later he started his own microwelding business. This... Publish date: May 4, 2004 |
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Lean and Mean : How a $50 million stamper became more efficient, profitableThe metal stamping industry is facing many challenges, such as increased raw material prices, pressure from automotive industry OEM and... Publish date: April 6, 2004 |
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Do you see the light?To be more specific, fabricators may be missing out on an opportunity to pocket some savings if they haven't taken a close look at how... Publish date: February 26, 2004 |
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Looking to the future : Steel supplier designs facility based on regional current, future needsThe decision to produce cut-to-length steel and blanks at the new plant arose from regional stampers' and other manufacturers'... Publish date: June 12, 2003 |
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Using technology to implement lean manufacturingLean manufacturing meshes today's information technology with Toyota's much-lauded just-in-time (JIT) approach, which has been adopted by many... Publish date: June 12, 2003 |
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Superior Service—Why you need itIndustrial customers value good service even more than retail customers do. They depend on their suppliers to deliver goods on time, just... Publish date: April 10, 2003 |
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Changing the way they do business : Bridge, structural fabricators have to think about process choicesDealing with work loads, delivery schedules, and many other responsibilities doesn't leave managers with much time to consider factors that... Publish date: September 4, 2001 |
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Principles of welding productivity : How three leadership techniques can improve qualityIt is the welding manager's responsibility to allocate the resources required to achieve cost-effectiveness in welding processes. It also is the... Publish date: February 14, 2002 |
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Gaining control over the shop floor: : How software affects record-keeping and qualityWhat happens after you finally get that big order, the one that can keep the shop busy for the next few months, and with a strong profit... Publish date: February 19, 2001 |
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Cash in on lean manufacturing : Fabricators say it isn't easy, but rewards are worthEveryone is promoting lean manufacturing today, but some fabricators still have a lot of questions about it. The FABRICATOR® looked at... Publish date: February 14, 2002 |
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Will just-in-time become just-in-case?The aftermath of the Sept. 11 attacks on the World Trade Center and Pentagon has cast some doubts on the practice of lean manufacturing and... Publish date: February 14, 2002 |
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Paperless with a plan : Rethinking paper on the factory floorThe idea of removing paper from the factory floor is getting more attention these days. However, paper removal should not be the only goal. The... Publish date: August 29, 2002 |
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Tips on Lean Manufacturing: Mastering the stop 'n' go of your shop's work flowKaizen—or continuous improvement—is based on the concept that there is always an opportunity to modify, enhance, or improve any... Publish date: August 16, 2001 |
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Tips on Lean Manufacturing: How to purge weight from your manufacturing operationWhile some people have caught on to the need to get lean in their manufacturing operations, others still are waiting for the so-called fad of the... Publish date: February 19, 2001 |
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Common barricades on the road to leanShops trying to create a lean manufacturing environment within their businesses sometimes make common mistakes that could be avoided with... Publish date: October 25, 2001 |
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A case study in lean manufacturing and Six SigmaLean manufacturing can be defined as "getting more done with less"; namely, less waste. One of the greatest forms of waste is not capitalizing on... Publish date: June 12, 2002 |