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What makes a good leader in metal fabrication?

Those who help others be as productive as they are

Jacob Wilson became CEO of Morrison Industries when he was just 23 years old.

A welder fresh out of school arrives at his first job. He’s eager to learn more, and the company even provides additional training. Life’s looking good. But a few months into the job the welder notices something: The welder next to him really isn’t that productive. He just seems to be mailing it in, clocking in and out, counting the years until he can retire.

The young welder really doesn’t know where to turn. He’s a rookie, an eager one, but a rookie all the same. It doesn’t seem fair. His older colleague is probably paid more, thanks to his years of experience, but he’s just not very productive. All too often the rookie welder lifts his helmet and glances over to see an empty welding booth. The veteran welder seems to be doing just enough to keep his job, but that’s about it. Frustrated, the young welder moves on to another employer.

This story has plenty of variants. The just-mail-it-in co-worker needn’t be older. It could be someone of any age, in any metal fabrication profession, or in any profession period. And the problem may not be about work ethic; the co-worker may be unhelpful, resistant to any change, or just plain difficult. Regardless, the common theme is that poor workplace behavior—be it a poor work ethic or anything else—goes unnoticed, lost in a big bureaucracy focused on production targets and data, not people. So life goes on, and instead of being an engaging meritocracy, the workplace is awash with mediocrity and apathy.

Jacob Wilson, the president and CEO of Morrison Industries, has done just about everything to avoid this. He took over the Lebanon, Tenn.-based metal fabricator after his father retired in late 2010, when he was just 23 years old. He grew up around the family business, and as a high schooler worked his way through various positions on the floor. He graduated college in 2009 and didn’t plan to join the family business. But, of course, the Great Recession was in full swing. “There weren’t many opportunities, and my dad needed help. And with that time at college, spent away from the shop, I realized how much potential there was for a company like this.” When was he offered the reigns? “Well, I was 23. I had no fear.”

Wilson chuckled. “My dad says now that he knew if I had waited longer [to take over the company], I would have realized how much I didn’t know.”

All the same, he did have a few good instincts. The company’s plant in Morrison (not far from the corporate offices in Lebanon) is near several large manufacturing plants, all of which are competing for good people. Morrison has 300 employees, including more than 150 welders, so it’s no small shop as far as fabricators go. But compared to the factories nearby, some of which employ several thousand, Morrison Industries is a small operation. As such, it lacks a deep bureaucracy and corporate hierarchy—which on its own makes it attractive for many.

Besides this, what can the fabricator offer that local companies can’t? Consider orientation day. On their first day, new hires walk into the plant and meet the HR staff and, minutes later, Wilson himself. As CEO, Wilson spends the next two or three hours with them. He conveys the standard orientation information—how the company was founded (as a tool and die shop) and how it has evolved into a flexible metal fabricator of (among other things) returnable containers for the automotive supply chain. He talks about how demanding this work can be, and how important these returnable containers are.

But then he delves a little deeper than your typical orientation talk. He outlines the company’s presence within and outside the automotive supply chain and describes the road map—“our hopes and dreams,” he said, adding that he wants to be sure new hires know the company’s direction and goals.

What will make those hopes and dreams a reality? “That’s when I talk about the company’s values and behaviors,” Wilson said.

During our hourlong conversation, that was the only time I heard Wilson say “values.” For the most part, he stayed with more tangible terms, especially “behaviors.” This includes showing up on time, of course, but most critically, it also includes helping everyone be as productive as possible.

“We’re not looking for someone with a Rambo mentality, people who believe they can do everything on their own, make the fastest welds, or whatever it is,” Wilson said. “We want people who take their experiences and talents and share them with others. When hearing this, sometimes people ask me, ‘So, you’re telling me that if I make these guys around me work as fast as me, I can make more money?’ And I say, ‘Absolutely you can. That’s called being a leader.’”

That statement may be at least one small part of Morrison’s success in recent years. Leaders don’t just push others to work harder; they work harder themselves. It’s less corporate and bureaucratic, more familial.

In 2011 Morrison had $15 million in annual revenue; today it’s a $25 million-plus company, and about half of its workers happen to be younger than 30.

Having such a young workforce wasn’t intentional. It’s just how the demographics worked out. With such low local unemployment, available workers tend to be young.

“Sometimes it’s that 23-, 24-, or 25-year-old who has young kids, and perhaps manufacturing wasn’t his first choice,” Wilson said. “But it’s fulfilling for me and my team to see those people grow and change. We’re really a fast-moving meritocracy where people who have good thoughts and ideas, and do the right thing, find a lot of opportunity.”

Morrison Industries, www.morrisonindustries.com

About the Author
The Fabricator

Tim Heston

Senior Editor

2135 Point Blvd

Elgin, IL 60123

815-381-1314

Tim Heston, The Fabricator's senior editor, has covered the metal fabrication industry since 1998, starting his career at the American Welding Society's Welding Journal. Since then he has covered the full range of metal fabrication processes, from stamping, bending, and cutting to grinding and polishing. He joined The Fabricator's staff in October 2007.