Shop Management Articles

Shop management encompasses everything from strategic planning to the nuts and bolts of statistical process control. Whether you're an executive, manager, or supervisor, you'll find articles about overcoming challenges and struggles just like yours.

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Fabricating thin with photochemical etching

October 20, 2014

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Faspro Technologies identified a manufacturing need inthe alte 1990s that could be met with the use of photochemical etching technology. It has since built a successful business serving the electronics industry.

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12 tips to improve your value stream maps

October 20, 2014

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Value stream mapping can be a tool to help identify and eliminate waste, but it’s easy to get lost in the details. These tips will help you keep your eye on the big picture, to ensure your VSM remains an effective tool for continuous improvement.

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In-die indeed

October 17, 2014

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Take stamping production to its limits—and beyond—by taking advantage of in-die and inline capabilities afforded by state-of-the-art servo technology that integrates additional operations into the stamping process.

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Sales and operations planning meets contract fabrication

October 16, 2014

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O’Neal Manufacturing Services, one of the country’s largest contract fabricators, has implemented a strategy called sales and operations planning, or S&OP, a process designed to improve not just sales forecasting, but the entire enterprise.

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Global shifts in economies make U.S. manufacturing significantly more cost-effective

October 13, 2014

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For decades U.S. manufacturers looking to increase profits and remain competitive have moved plants and jobs offshore. Changing global economics have made doing so much less attractive. The U.S. is gaining cost advantages as other regions lose theirs.

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How 2 green lubricant-makers landed on auto OEMs’ A-lists

October 13, 2014

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Gain insight into the arduous process of getting the official stamp of approval as a supplier to the automakers by reading how two green lubricant suppliers landed on the A-list.

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P&ID software upgrades 2-D drawings, streamlines workflow

September 30, 2014

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Using 2-D software in a world that has transitioned to 3-D software can be a difficult task. When Cougar Fuel Systems looked for new software, it looked for a system that also would shorten its product design time and manage the many design and production tasks. It found a suitable system when it purchased Smap3D P&ID and Smap Piping from CAD Partner Products Inc.

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Having the right information at the right time

September 29, 2014

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Advanced Metal Components has endured tragedy and evolved into a major employer in rural Swainsboro, Ga. Part of it comes from having the right technology, but most of the company’s evolution has involved a perception change about inventory management.

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Shop technology and 3-D CAD: Creating animations to explain the invention

September 3, 2014

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Columnist Gerald Davis walks the reader through the steps needed to create a 3-D CAD movie that can be used to bring an assembly or product idea to life.

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TPJ celebrates 25 years

September 3, 2014

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Editor Eric Lundin recounts some of the more interesting articles published in TPJ since it was founded in 1990, discusses some of the trends, and provides some input from early members of TPA’s board of directors.

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The miraculous effect of spare capacity

August 29, 2014

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The traditional cost-based approach to manufacturing promotes using your resources—people and machines—to the fullest extent, but this can wreak havoc in high-product-mix manufacturing, especially in contract operations with varying and unpredictable levels of demand. This is where the value of spare capacity comes into play.

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Stand apart in a crowded marketplace

August 29, 2014

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As a custom fabricator, you need to establish contrast—that is, why a customer should choose your company over others. You establish contrast not with generic platitudes, but by specifically addressing customer pain points and describing how you can eliminate them.

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Why similar fabricators can have very different financial results

August 28, 2014

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Contract metal fabricators may have similar assets and offer similar services, but have very different financial results. The differences may come from differing customer mixes, but it also comes from the fact that many shops have highly concentrated sources of revenue. Lose one big account, and financial results seriously suffer.

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How to get scheduling right

August 28, 2014

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Many point to scheduling as one of the most challenging aspects of running a custom fabrication business. Why, exactly? Sometimes it’s the software, but quite often, it boils down to the inputs used to create the schedule in the first place.

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How to save U.S. manufacturing

August 18, 2014

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The majority of U.S. citizens agree that manufacturing is vital to the economy and national security. So what can be done to save manufacturing? In his new book, Dr. William Killingsworth outlines a five-step program the government must implement to make it happen.

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