Jeff Sipes

Principal
Back2Basics LLC
9250 Eagle Meadow Dr.
Indianapolis, IN 46234


Phone: (317) 439-7960
www.back2basics-lean.com

Shop Management | Articles

5S: The foundation for the lean journey

September 14, 2016 | By Jeff Sipes

5S is critical for any lean journey. And by getting it right—that is, treating it as an important and measurable process that affects the business—fabricators can use 5S to make their office or shop floor a better place to work.

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Shop Management | Articles

Better business processes, smoother days

August 11, 2016 | By Jeff Sipes

So many shop managers operate in firefighting mode. They call customers, suppliers, employees, and bosses to explain, apologize, and then shift into high gear to “Git-R-Done.” As columnist Jeff Sipes explains, that really has no place in manufacturing.

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Shop Management | Articles

Metal fabrication and metrics: Measure what matters

July 8, 2016 | By Jeff Sipes

An operation with poor or nonexistent performance metrics is a magnet for lots of confusion and disruption. Poor metrics often have a narrow focus that can negatively affect the whole organization. Conversely, good metrics support the business and its mission.

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Shop Management | Articles

Engaging people on the shop floor: Turn underutilized employees loose

June 3, 2016 | By Jeff Sipes

Keeping all employees engaged all the time isn’t easy, but the benefits are substantial. Ultimately, such engagement unleashes employee talent.

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Shop Management | Articles

Continuous improvement: Do you have a handle on flow

May 23, 2016 | By Jeff Sipes

Manufacturing is all about flow, both of physical products and information. You can plan for good flow. But if you let it evolve on its own, you will be dealing with the waste and efficiency that evolution creates.

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Shop Management | Articles

Demand variation: Challenge or opportunity in custom metal fabrication

April 4, 2016 | By Jeff Sipes

For custom fabricators, demand variation is a fact of life, but this doesn’t mean that a shop can’t mitigate its effect. Lean consultant Jeff Sipes describes several options that can help make life easier, even for shops that deal with extreme shifts in demand.

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Blast the silos to unlock potential - TheFabricator.com

Shop Management | Articles

Blast the silos to unlock potential

September 5, 2013 | By Jeff Sipes

In a company with silos, departmental functions rarely interact, and workers within those departments are focused solely on their core assignments. These silos perpetuate inward thinking, turf protection, and subpar results for customers. To improve, an organization needs to tear down these structures.

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