FMA Communications Inc.

Tim Heston

Senior Editor
FMA Communications Inc.
833 Featherstone Road
Rockford, IL 61107

Metal fabrication, floods, and family

September 11, 2012

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Today at 8:46 a.m. Eastern Time I was writing an article on laser cutting when it dawned on me: 11 years ago, at that very moment, I was writing a case history on the subject. Like most people on Sept. 11, 2001, I stopped what I was doing. The magazine art director scurried into my office to relay...

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The financial benchmark for metal fabricators: Survival of the fastest - TheFabricator.com

The financial benchmark for metal fabricators: Survival of the fastest

September 7, 2012

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The results are in from FMA's 2012 Financial Ratios & Operational Benchmarking Survey and the message is clear: Raw material and work-in-process inventory eats cash. Successful fabricating shops have figured out a way to avoid excess inventory scenarios.

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How quick response drives profits in metal fabrication - TheFabricator.com

How quick response drives profits in metal fabrication

September 7, 2012

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CR Metal Products Inc., St. Louis, follows the lessons of quick-response manufacturing, which preaches decreased capacity utilization of equipment and increased attention on just how jobs can be turned around in the quickest manner possible.

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From the farm to oilfields, mines, heavy equipment, and more - TheFabricator.com

From the farm to oilfields, mines, heavy equipment, and more

September 3, 2012

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Radius Steel-SOO Tractor, Sioux City, Iowa, is looking beyond its agricultural roots as it reaches out to various other industries, such as heavy equipment and oil and gas.

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Matter Control - TheFabricator.com

Developing a servo press knowledge base

August 31, 2012

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Since Qualtek Manufacturing invested in its servo presses several years ago, it has been gradually building up a working knowledge base--specific stroke recipes, tooling tweaks, and other information--that has turned out to be valuable intellectual property.

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Skilled labor wants a safe workplace

August 28, 2012

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Just in time for election season (which, as a multiyear event now, is far longer than a season), a few advocacy groups are putting forth their views about what U.S. manufacturing needs. One of the most concise reports comes from the Georgia Tech and Council on Competitiveness, which released its...

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Fabricators scream for the skilled worker

August 21, 2012

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Last week I called a manager of a heavy fabrication operation. We chatted briefly, but after a few minutes he had to go. He told me six of his operators hadn’t shown up that morning, so shop managers were scrambling. Then I saw a headline on the front page of the Sunday New York Times:...

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Lean, mean, and made to order

August 9, 2012

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Length: 5:30

Horton Emergency Vehicles of Columbus, Ohio, adapts lean manufacturing to the custom-build assembly environment. Trucks are produced at consistent takt times, and yet every one that rolls off the line is different. Read more.

Metal fabrication financial benchmarking: The survival of the fastest

August 7, 2012

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How can a fabricator be successful these days? The common answer is that if a shop reduces labor costs, it can compete with the world. The story’s subtler than that--and a just-released financial benchmarking survey from the Fabricators & Manufacturers Association reveals these subtleties....

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Putting a label on metal fabrication - TheFabricator.com

Putting a label on metal fabrication

August 3, 2012

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Micron Metalworks is a classic precision sheet metal job shop, with short runs and numerous job changeovers. To optimize part flow and overall efficiency, it’s the little things that really matter--including a simple label on a drawer.

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How to wrap up packaging problems - TheFabricator.com

How to wrap up packaging problems

August 3, 2012

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A poorly packaged pallet of parts damaged in transit turns all that value-adding upstream activity--cutting, deburring, bending, welding, grinding, heat treating, plating, powder coating, hardware insertion, and assembly--into waste

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Set design meets advanced manufacturing - TheFabricator.com

Set design meets advanced manufacturing

August 3, 2012

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A Broadway and TV set fabricator mixes set-building tradition with advanced manufacturing technologies, from welding and cutting to abrasive waterjet cutting. Complicating matters are the demands of modern performance media--especially high-definition broadcasts.

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Of course algebra is necessary

July 31, 2012

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Andrew Hacker certainly can spark a debate. If you get the New York Times, you would have turned to the first page of the opinion section and seen: Is algebra necessary? Hacker is an emeritus professor of political science at Queens College, City University of New York. In his column, he questions...

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Turnaround time versus on-time delivery rates

July 24, 2012

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For years economic growth has been stuck in neutral. Economists are lowering their already low GDP growth projections for 2012. Regarding this, Julia Coronado, chief economist at BNP Paribas, gave Bloomberg an intriguing insight. “Things are so lean and mean, there aren’t a lot of excesses that...

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The soft skills of precision manufacturing

July 16, 2012

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In early 2010 I attended an event hosted by plasma cutting systems maker ITT Kaliburn, near Charleston, S.C. That's when I met Joe McNamara. He had led ITT heat transfer unit's plant near Buffalo, N.Y., through a major lean manufacturing transformation. A few weeks ago I caught up with McNamara,...

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