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Building a fab business

Last week we got a direct message through one of our social media channels from someone wrapping up his studies to obtain a welding certificate from a California community college before moving on for more education at a four-year school. “Any information on starting and maintaining a successful business would be greatly appreciated,” he wrote.

Luckily, metal fabricating is an industry where the path to becoming your own boss is wide open. If you have the fabricating talent, a commitment to quality, and a personality that meshes well with customers, you have what it takes to make it on your own.

The best way to start down that path is to start fabricating. The question is whether to work for someone else first or to strike out on your own immediately. The latter provides the most security and, honestly, the best chance to be exposed to all aspects of the shop floor and the rest of the business. More modern shops have cross-training programs so that shop floor personnel can do more than burn an arc all day or load sheet metal into a machine tool. If the fab shop is in growth mode, shop floor employees might even have the chance to tackle front-office jobs, such as estimating or sales.

If individuals have a strong entrepreneurial streak, they might consider buying a welding power source, throwing it in the back of a full-sized truck, and hitting the road.

With the proper experiences and possibly even potential customer contacts, budding entrepreneurs can think about establishing a brick-and-mortar location. Of course, plenty of shops start in a garage, but some municipalities, particularly those close to urban areas, may not appreciate businesses being run out of residential neighborhoods. Wherever the location, a fabricator needs room for working, material storage, and equipment, and the proper power setup. At this stage of a business, a shop needs to refine its quoting activities to ensure that it’s making money on jobs, and try out different marketing approaches, such as Internet-based efforts or old-fashioned networking through local groups, such as a town’s chamber of commerce.

If a shop starts to expand, it’s doing something right. Maintaining the culture that spawned the success while hiring new employees, who have their own opinions and work experiences, is a challenge. If employees remain engaged and committed to serving the customer, success can be sustained. At this point an owner or manager of arguably has to spend a majority of his or her time focused on employee training and team communication.

As a metal fabricating shop grows, the business side grows in complexity. It helps to have a veteran of the industry available to answer questions. The FABRICATOR columnist Gerald Davis had a great series about operating a shop called “Wise Words from the Mountaintop." Dick Kallage, another columnist for The FABRICATOR, covers operational tips in his Improvement Insights column. Their observations are based on years of experience in the fabricating industry, and their combined insight can provide valuable information for the young business owner hungry for wisdom.

I’m not sure this information can make a huge difference for the person who posed the question about starting a fabricating business, but hopefully it can help. Having been the proprietor of several failed lemonade stands over the course of a brief entrepreneurial phase in my life, I can’t promise this advice will be a future predictor of economic success.

About the Author
The Fabricator

Dan Davis

Editor-in-Chief

2135 Point Blvd.

Elgin, IL 60123

815-227-8281

Dan Davis is editor-in-chief of The Fabricator, the industry's most widely circulated metal fabricating magazine, and its sister publications, The Tube & Pipe Journal and The Welder. He has been with the publications since April 2002.