Marposs Brankamp X5 offers real-time monitoring of metal forming processes

Marposs has introduced the Brankamp X5 in-process, real-time monitoring system for cold and hot forming, thread rolling, and stamping operations. It identifies manufacturing faults and tool variations immediately. The unit features a 12-in. touchscreen, as well as Tool Memory that stores data for precise machine setup for repeated production runs.

Sensors in the machine are positioned to convert energy into electrical signals that monitor tool and machine performances from applied forces. The system uses the information from the sensors to learn the normal limits of the process. The control unit then observes the signals of each cycle and compares it with the stored curve. When the signal moves outside of the envelope curve, the formed part is sorted out or the machine is stopped.