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Will a new 3D printing process end high school wood shop as we know it?

Binder-jet printing technology is being used to additively manufacture wood objects

3D printing

Feodor Korolevsky for Getty Images

The miter saws have gone quiet. The lathes, shapers, and drill presses are gathering dust in some forgotten storeroom. The jointers and planers have become nothing more than historical references in an online textbook.

In this future classroom, banks of 3D printers quietly toil on various student projects. Bobby’s building a pair of teak garden gnomes for his Dad’s birthday. Sam’s working on a bamboo housing for his Xbox game controller. Kristina started on a rosewood Pokémon chess set, then switched to Star Wars after her build crashed.

Thanks to the clever people behind Forust—a process launched by 3D printer builder Desktop Metal—high school wood shop may never be the same. The Forust team has figured out a way to apply the speed, precision, and quality of binder-jet 3D printing to the production of strong, lightweight wood components.

And unlike particle-board or laminate products, the process is used to print a wooden part with a digital grain that flows throughout the entire part. It can be sanded or finished other ways. The system’s software has the ability to digitally reproduce nearly any wood grain, including rosewood, ash, zebrine, ebony, and mahogany. End products are printed from two wood waste streams: sawdust and lignin.

Who knows, maybe, just maybe, wood shop will enjoy a renaissance because of 3D printing.

Additive manufacturing teaches all manner of skills, however, no matter what you’re printing. Product development, material properties, software simulation, design for manufacturing, automation—these beat the heck out of learning the best way to hold a wood chisel.

Don’t get me wrong. I think everyone should know how to use a saw and which end of a hammer to grab. I also think that cabinetry and similar machine trades provide rewarding, good-paying jobs to a lot of hard-working people.

But I know that 3D printing is quickly becoming a central technology of U.S. manufacturing, and that we as a nation must embrace it in all its forms if we’re to stay ahead of the curve. If teaching kids how to print wood—or plastic and metal, for that matter—helps us move in that direction, so much the better.

As for my personal feelings about wood shop, I say good riddance. I was never much of a woodworker.

binder jetting

Forust is a binder-jet 3D printing process for producing wood objects. Desktop Metal

About the Author

Kip Hanson

Kip Hanson is a freelance writer with more than 35 years working in and writing about manufacturing. He lives in Tucson, Ariz.