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CNC Tube Bender

Automatic or manual?

October 9, 2007 | By Bob Want

While automation can increase throughput and reduce labor, it doesn't solve manufacturing problems. A manual process that produces poor-quality or inconsistent parts will simply do so at a faster rate if automated. Understanding the process and process variables is the key to troubleshooting problems and resolving them to get the maximum gain from automation.

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Toro turf maintenance equipment

Toro trims waste with press brake tooling upgrade

September 11, 2007

Outdoor equipment manufacturer Toro Co. regularly sends out bids for parts, forcing its own manufacturing plants to compete with outside vendors. Toro's manufacturing plants face the same competitive pressures as any other manufacturer, so its plant in Shakopee, Minn., analyzed its forming operations and decided to replace its press brakes and upgrade its tooling.

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Part forming machine

The tao of forming order

June 12, 2007 | By Steve Benson

Is the starting position of the flat part facing the wrong way or upside down to your natural flow? Are you working from left to right when your natural motion is right to left? If you are, you're fighting the current rather than letting the current do the work. Set up the press brake in such a manner that you work with your natural flow; by not interrupting your "chi."

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Pipe fabricator saves big time with big bends

April 10, 2007 | By Dan Davis

Universal Pipe and Steel Supply, Fort Myers, Fla., needed a roll bender with greater capacity to capitalize on the market for larger pipe sections. The company found its answer with a four-roll bender from Bertsch.

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Gooseneck punch

Bending the new breeds of high-strength steel

March 13, 2007 | By David Bishop

Several new breeds of high strength steels have arrived that bring with them a host of new opportunities. However, these new breeds also bring with them special challenges not common to bending mild steel, and with them, the need for new tools and new rules for proper bending.

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Press brake safety

Safety still pressing for press brakes

January 9, 2007 | By Kate Bachman

The leading trend in press brakes safety is to ensure safety without sacrificing speed or hampering operators' ability to work efficiently, say press brakes manufacturers. This starts with tooling, including segmented or sectionalized tooling that is lighter and easier to handle; safety features that prevent unsecured tooling from falling, and fewer tool changes. It is further achieved with light curtains, camera and vision-based sensors, and mechanical side and rear guards, as well as automation and robots.

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Dedicated manual tube bending

Are you dedicated to manual bending?

January 9, 2007 | By Jeffrey E. Monroe

At a time when automated equipment is the most popular and well-known method for bending tubes, there is still a demand for dedicated manual tube bending (DMTB) units to help fill a void that the use of CNC equipment sometimes creates.

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Machine tooling

Avoiding common bending problems with common sense

December 12, 2006 | By Bob Want

Tooling determines the outcome of a bending operation. Whether an application is simple or complex, matching the right tooling with the bending equipment and method will save both time and money.

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Manufacturing evolution in the job shop

October 10, 2006

Gardner Manufacturing, Horicon, Wis., needed automation and flexibility to keep up with more challenging customer demands. The contract manufacturer found its answer with two laser cutting devices with automated material handling and three new press brakes capable of precision bending.

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Leaning on press brake tooling

September 12, 2006 | By Pat Campbell

Press brake tooling can play a significant role in minimizing setup, reducing WIP, increasing throughput, and minimizing waste—the goals of lean manufacturing. Some new developments are staged bending, push-button loading, sectionalized tooling, and precision-ground tools.

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Fabricator puts the brake on bend inconsistency

June 13, 2006 | By Eric Lundin

Well-known for agriculture, Nebraska also has a strong manufacturing base. OEMs include Kawasaki, Husqvarna, Eaton, Thermo King, Claas, and Case New Holland. Standard Iron & Wire, a Minnesota-based fabricator, opened a manufacturing facility in Grand Island, Neb., to take advantage of this fertile manufacturing environment. Chief among its concerns was finding a press brake that would produce accurate, consistent parts. It purchased two LVD press brakes with the company's adaptive bending technology.

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Taking the danger out of bottom bending

March 7, 2006 | By Steve Benson

It is all too easy to ruin a tool or upset a ram if bottom bending is done incorrectly, which is why many manufacturers do not recommend bottom bending when using their equipment or tooling. Understanding V-die selection and the effects of your decisions should be first and foremost in any bending operation, including bottom bending.

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Simplicity 'n' press brakes

February 7, 2006 | By Dan Davis

Simplicity Manufacturing Inc. of Port Washington, Wis., needed new press brakes because it was about to increase its laser cutting capacity. The outdoor power equipment manufacturer turned to a vendor of Turkish-built press brakes for help and found the answer for which they were looking.

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How to prevent press brake ram upset

January 10, 2006 | By Bob Butchart

Every press brake is subject to normal deflection under load. This deflection is corrected by shimming. If you deflect behond design limits, you will put a permanent bend in the ram and this is known as ram upset. You cannot adjust to compensate for ram upset. Remachining of the ram is the only solution. To avoid causing ram upset be careful about bending loads above your tons per inch limit and only air bend if possible.

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Say ye shibboleth!

November 8, 2005 | By Steve Benson

Properly trained press brake operators understand the nuances of tapers. Armed with this knowledge and following a five-step process that includes inspecting tooling and materials, precise setup, checking the part, and making necessary adjustments, these skilled workers can complete machine setup and produce quality parts in minimal time.

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