The tube and pipe fabrication technology area covers sawing (band, circular, and friction) and other cutting processes, such as abrasive, flame, laser, oxyfuel, plasma, and waterjet. It also discusses forming processes, including bending and end forming. Finally, it includes a handful of miscellaneous processes, such as trimming, beveling, finning, grooving, threading, and spinning.
July 13, 2004 | By Mike Bollheimer
Three main types of tube bending equipment are dedicated, CNC, and automated bending cells. Understanding the advantages of each is crucial to deciding which type to purchase.
July 13, 2004 | By Eric Lundin
Bending tube or pipe so the finished product conforms to one of two bending standards can help to reduce rejects and improve relations between fabricators and their customers. The standards can facilitate the use of bending terms, and promote an understanding of bending tolerances and acceptable defects before starting a bending project.
March 11, 2004 | By Steve Purnell
Orbital welding first was developed in the late 1960s by a group of engineers from McDonnell Douglas to join aerospace tubes. These engineers were aware of the problems associated with producing repeatable welds for their critical applications.
March 11, 2004 | By Helmut Hahn
Welding technology has changed dramatically over the last few decades. Although skilled welders always will be needed in manufacturing, mechanical welding devices can provide improvements over manual welding in terms of repeatability and throughput.
February 12, 2004 | By Barbara K. Henon
Weld inspection, weld logging, and weld recordkeeping always have been a part of quality assurance (QA) procedures for certain industries, particularly aerospace, nuclear power, semiconductor, and pharmaceutical.
January 29, 2004 | By Michael Passmore
Your company's first robot may cause more trouble than expected. This doesn't mean that the robot will not work, but it is a piece of
January 13, 2004
Central Washington University in Ellensburg, Wash., is known for its strong science programs. "Flying Bridge," a structure designed by artist and sculptor Ed Carpenter, physically and metaphorically spans the biology and chemistry departments in the university's new Dean Science Building. Carpenter, who designed the bridge with engineering consultation from Peterson Structural Engineers Inc., teamed up with Albina Pipe Bending Co. Inc. to tackle the project's material bending and fabrication requirements.
January 13, 2004 | By Marsha Blasengame
You can achieve nearly trouble-free bending by being aware of the causes of typical compression bending problems and by correctly operating and maintaining the compression bender. Most compression bending problems are one of three types:Flattening or collapsing on the outside of the bend.Crimping...
December 11, 2003 | By Paul Scott
Early power supplies for contact and induction welding for tube production, which were introduced in the 1950s, operated at 300 to 400 kHz. Modern power supplied, introduced in the 1990s, are variable from 200 to 400 kHz. While using any frequency in this range can produce acceptable welds for most applications, finite element analysis can be helpful for finding the optimal frequency for a particular gauge and material.
December 11, 2003 | By Kate Bachman
For the company that broke the world record for building the tallest freestanding structure with a 320-foot scaffolding (the Statue of Liberty restoration project in 1984, see Sidebarat bottom of page)designing and constructing the scaffolding for the Washington Monument restoration project was just a natural next step.
November 20, 2003 | By David Gilmore
The introduction of lasers to the manufacturing process has changed the fabrication of tubing. Today, many manual processes can be replaced with laser processing techniques. Using the flexibility afforded by lasers, a bundle of raw tubing can be loaded into a laser tube cutter; parts can be cut with high accuracy, quality, and speed; and then finished parts from the machine can be sent directly to the final assembly.
November 20, 2003 | By Eric Lundin
The engine roars to life, and Bruce Van Sant inches the motorcycle forward, stopping about 25 feet from the starting line. Alan Geetings, crew member of the Van Sant racing team, sprays the asphalt with water. Bruce revs up the engine. The engine's torque breaks the rear tire's grip on the asphalt and it spins furiously. The air is suddenly filled with a cloud of smoke and the smell of burning rubber. After heating the tire, Bruce approaches the starting line.
November 20, 2003
Since its founding in 1988 as a stamping job shop, the Kooima Co.'s equipment and services have evolved to meet the changing demands of its customers—always with the goal of providing them with one-stop shopping for all their primary metal fabricating needs.
October 23, 2003 | By Keith M. Karbum
As one manufacturer of automotive exhaust assemblies recently discovered, selecting the most appropriate lubricant for a tube bending operation can have a dramatic impact on part quality, workplace cleanliness, and economic efficiency. Although the liquid lubricant it was using was reliable and...
Roll forming is a common method for producing steel tubes. It is a continuous process in which a strip is guided through several sets of rolls that form the strip into the desired shape. After the final shape is achieved, tube edges are welded together to form a closed section. After the welding operation, the tube is sized through another set of rolls to obtain the required diameter.