March 1, 2010 | By Bob Rochelle
Implementing robotic welding systems for the first time is generally a successful endeavor. However, potential pitfalls and common mistakes can lead to performance issues and increase operational costs. Making yourself aware of these mistakes and the measures you should take to prevent them will contribute to a pleasant transition from labor-intensive, manual processes to the lower-cost, higher-quality automated ones in use today and into the future.
January 14, 2010 | By Dan Davis
Automated welding holds great promise forkeeping U.S. metal fabricators competitiveagainst their international counterpartsbecause it keeps labor costs down, but theserobotic welding cells still require somehuman intervention. Having said that,management doesn't want just anyone in therole of robotic welding cell operator. Hereare five characteristics that they can lookfor to ensure they get the right person forthe job.
January 12, 2010 | By Rob Ryan
Want to get more from your robotic GMAW system? Find out how selecting the appropriate wire, consumables, liner, filler metal package, and welding gun can help decrease downtime, increase productivity, and improve quality.
September 1, 2009 | By Carl Heinrich
Automation has emerged as an alternative to manual welding, but these robotic and fixed automation technologies tend to work for specific applications, rather than general pipe fabricating. Automation coupled with the flexibility of a human operator during the welding process, however, represents a new alternative for those companies looking to squeeze more productivity out of the pipe fabricating process.
July 6, 2009 | By Amanda Carlson
Northwest Iowa Community College decided nine years ago that it would commit itself to leading the way in welding technology education. That commitment has not changed as the school recently replaced its 16-year-old robotic welding cell with a Robotic Education cell provided in conjunction by Lincoln Electric and FANUC Robotics.
June 8, 2009 | By Dan Davis
North American fabricators have not been as active in adoptingautomated bending cells as their counterparts in other parts of theworld. But that may be changing. These five questions can help afabricator decide how to justify the case for a robotic press brake.
Skyline Steel, a subsidiary of ArcelorMittal, recognized in 2001 that for it to win contracts for high-end projects requiring high-pressure and high-strength steel spiral pipe, it would need to become more competitive in price. That's why the company turned to Servo-Robot Corp. and its AUTO-TRAC laser vision seam tracking for pipe welding.
January 15, 2009
SituationLB Steel LLC/Coburn Steel Products is a privately held fabricating and machining company with about 300 employees and multiple plants. Approximately 350,000 sq. ft. of its 500,000-sq.-ft. facility in Harvey, Ill., is dedicated to fabrication.Most of the welding the company does involves...
October 14, 2008 | By Thomas Jaeger
Peripheral equipment for robotic welding can help maximize the effectiveness of an automated workcell and protect the investment from costly damages. Understanding peripheral equipment is the first step in getting the most out of a robotic workcell.
September 30, 2008
What kind of a difference did an automated fabricating system make for Wood Stone Corp., Bellingham, Wash.? Before the system, the company actually had more people in the shop, and they were working 10 hour days for about 4-6 months to make fewer products than are produced today.
September 26, 2008 | By Jim Berge
Case New Holland needed a flexible robotic welding, one that could continually adapt to changing market demands.
September 16, 2008 | By Matt Brooks
Robotic GTAW is a little-known process that has made significant advancements recently, thanks in part to the advancements made to manual GTAW that have made it more user-friendly and compatible with the environment. Applications that were once nearly impossible to accomplish can be handled with relative ease with modern GTAW systems. Even today robotic GTAW continues to improve and advance into new fields to create a better future for the welding industry.
September 16, 2008 | By Geoff Lipnevicius
Robotic welding has entered the job shop market with gusto, and here's why.
June 17, 2008 | By Dan Davis
Robotically welding a part made sense for Tommy Gate Co./Woodbine Manufacturing, Woodbine, Iowa, so they then made plenty of cents available to invest in a robotic welding cell from Genesis Systems.
June 15, 2008 | By Randall Liette
Fabricators frequently react to the idea of automation with powerful objections, many of which are based on information that is obsolete, incomplete, or simply incorrect. The reality is that automated systems can increase quality, profitability, and production rates; reduce costs and setup times; improve safety; simplify machine operation; and provide manufacturing flexibility.