Whether you're using a high-speed stamping press to make simple parts at breakneck speeds or doing something really tricky, like deep drawing a material that puts up a lot of resistance, the information in this technology area is sure to help. The articles, case studies, and press releases cover stamping presses, lubricants, and materials.
May 21, 2015
DieMasters Inc. grew from a small diemaker shop to a 100-employee stamping contractor. The company added value to its bottom by making assemblies, which now comprise 70% of its revenue. The assemblies are a metaphoric representation of the company itself, which makes products diverse in every way possible—size, type, market, materials, complexity. While Diemasters’ success is the result of a concerted effort, President and CEO Virgil DeLay pulls the company together and keeps the band on cue with a well-defined production system.
May 12, 2015
Automotive supplier of seating components Paul Craemer GmbH of Herzebrock-Clarholz, Germany, replaced two presses lines requiring press-to-press automation with one 35-foot tall, 48- by 25-ft. servo transfer press.
April 15, 2015
I get a lot of questions regarding how to maximize the life of progressive-stamping tooling, but no one response fits all. We talk a lot about tooling materials, heat treatment, and coatings. But time and again, stamping lubrication is treated as relatively insignificant. Stampers put little...
April 15, 2015
Q: I have been trying to locate the die maintenance check list printed in a STAMPING Journal® article several years ago, which also included the 10 Tooling Laws. I am hoping you can lead me to it. A: You will find the check list at the end of this article. But even with a maintenance check...
April 14, 2015
Q: How do I define the width of the metal stock required to stamp a part in a new progressive die? A: You need to consider a lot of factors when determining stock width for stamping a part in a progressive die. I assume your question on the stock width is so you can estimate the raw material...
April 14, 2015
Q: We have a large stamping tool running in a 300-ton press. A changeover tool makes a left part and a right part, each of which is about 0.1 in. thick and shaped like a peanut. One-half of the part (lengthwise) is coined offset one material thickness in depth in addition to a number of other...
March 13, 2015
To make the best use of servo technology, you must have the best practices, best people in place with ongoing training and support. The first step in getting more out of the servo press is understanding your current processes and their pain points; know your press's capabilities; and understand the critical tolerances for the part--and how servo presses can help overcome limitations.
March 10, 2015
Advanced high-strength steel (AHSS) materials are multiphase steels that contain martensite, bainite, and/or retained austenite. The use of AHSS materials in the automotive industry is increasing every day, because these steels provide strength and satisfy functional requirements at reduced weight....
March 6, 2015
Opinions on how to troubleshoot a stamping operation are not in short supply at any production stamping or die-building shop. I’m not trying to stereotype diemakers, designers, or technicians, but their decisions often are made based on insufficient data. Statistically speaking, if I...
March 6, 2015
In Part I of this article, which appeared in the January/February 2015 issue, I discussed the first two basic steps in troubleshooting: Identify problems with the part and verify the die and press setup parameters. Following are the remaining seven steps in the process. Step 3—Reassess and...
March 6, 2015
Q: We recently received an order for domed spring washers stamped from 0.0010-inch-thick 301 1/2 hard stainless steel. The parts are about 0.250 in. OD and have two 0.006-in.-diameter pierced holes on a 0.150-in.-dia. circle centered on the part. We usually do not stamp anything less than 0.010 in....
February 5, 2015
Lubrication plays an important role in stamping, as it reduces friction at the tool-workpiece interface. Reducing that friction also reduces die and tool wear in large-volume production, which in turn increases tool life. It also allows smoother flow of the sheet material into the die cavity and...
January 29, 2015
Waukesha Metal Products, a metal fabricator and metal former based in Sussex, Wis., wasn't going to survive in the long run being a simple stamper of simple metal parts. It needed to reinvent itself and constantly look for ways to evolve if it were to grow and improve its chances of success in the face of more demanding customers. Its in-house knowledge and talent, investment in capacity, and contributions to the overall manufacturing cause are improving its long-term viability. They also have helped the company earn the 2015 Industry Award from The FABRICATOR.
January 22, 2015
SolidWorks-based Logopress3™ software with blank prediction, flattening and unbending, round draw, dynamic interference detection and animation, and strip layout capabilities helped Universal Metal Products accelerate its die design and improve accuracy.
November 26, 2014
Sometimes it’s the small items that make your workday easier. Standard die components with incremental improvements, such as roller cages with cylindrical rollers, and special gadgets, such as auto-indexing dimplers, can help smooth the stamping process and extend uptime.