May 25, 2016
Ultraform Industries sought ways to increase output of the safety seat belt and air bag assemblies the company manufactures, but speed could not come at the expense of quality. The company installed a servo press to slow the stroke before the draw, perform restrikes.
May 25, 2016
When you stamp 2.2 million pieces a day in the manufacture of lockset and doorset assemblies— 550 million stampings a year—smooth, speedy operation is your goal and bottlenecks and obstructions to productivity are your targets. Kwikset developed a unique way to handle scrap that removed a bottleneck and increased output.
March 28, 2016
This multisource article touches hot stamping's growth and new technologies and approaches to its further development, including pressure controlled hardening, hot forming of aluminum and magnesium, the option of using a servo-mechanical press that has been modified for hot forming as well as a hydraulic press, and secondary processing performed in-die to avoid having to use a laser cutting machine for trimming.
March 17, 2016
Trial and error is a difficult, time-consuming, and costly way to try out new parts or find the sources of problems in a stamping operation. Vision systems, “action” cameras, die design simulation, and spectroscopic metallurgy analyzers for material analysis can help stamping manufacturers make adjustments on the front end to save time and money by several magnitudes on the back end.
March 1, 2016
When Quality Industries' 20-year-old pretreatment and powder coat system reached the point t which repairing it was too costly, the manufacturer replaced it with new automated system that was less waste-producing and faster. Upgrading its finishing process is part of the La Vergne, Tenn.-based fabricator's strategy to become a world-class supplier.
February 1, 2016
The skilled-worker shortage has become a much-discussed topic at industry events and conferences, at FABTECH®, around the water cooler, at association meetings, and in trade publications and in general audience media. It’s even a buzzword in the U.S. presidential campaigns.
January 26, 2016
In September 2015, the widely recognized global standards body International Organization for Standardization (ISO) released its 9001:2015 standards for quality management systems (QMS) and 14001:2015 environmental management systems (EMS). Key changes to both the ISO 9001 and ISO 14001 standards are that they are structured to align with other standards bodies; are less prescriptive; require greater upper management involvement; and require less documentation but more emphasis on defining processes, risk and opportunities planning, and context.
November 11, 2015
Quality Industries made a U-turn on its decision to let its stamping department stall and has reignited the department’s restart with a press retrofit, quick die change (QDC) equipment, and a new press.
July 9, 2015
Moving scrap via beltless conveyors has been going on for awhile. But what options are available? Which are best for which applications? Do the benefits of beltless outweigh the drawbacks? Is anything new in beltless conveying technology?
May 21, 2015
DieMasters Inc. grew from a small diemaker shop to a 100-employee stamping contractor. The company added value to its bottom by making assemblies, which now comprise 70% of its revenue. The assemblies are a metaphoric representation of the company itself, which makes products diverse in every way possible—size, type, market, materials, complexity. While Diemasters’ success is the result of a concerted effort, President and CEO Virgil DeLay pulls the company together and keeps the band on cue with a well-defined production system.
May 12, 2015
Automotive supplier of seating components Paul Craemer GmbH of Herzebrock-Clarholz, Germany, replaced two presses lines requiring press-to-press automation with one 35-foot tall, 48- by 25-ft. servo transfer press.
January 29, 2015
Automation trends culled from FABTECH and other products introduced throughout 2014 indicate more integration, acceleration are to come in 2015.
January 22, 2015
SolidWorks-based Logopress3™ software with blank prediction, flattening and unbending, round draw, dynamic interference detection and animation, and strip layout capabilities helped Universal Metal Products accelerate its die design and improve accuracy.