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Laser cut brass

Shop perfects laser cutting brass, titanium

January 15, 2008

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Meeting a challenge sometimes requires out-of-the box thinking. One contract manufacturer employed a thorough knowledge of laser cutting, determination, ingenuity, and tenacity to successfully laser cut difficult-to-process materials.

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Transfer die rails

Stamping 101: Die basics

January 15, 2008

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This article introduces beginning toolmakers, die maintenance technicians, engineers, and press technicians to tool and die components and their functions

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Tube southeast asia expo

Tube Southeast Asia expo sheds light on Thailand, region

January 15, 2008

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It's a vacationer's paradise—beaches in the south, mountains in the north, nightlife in the capital city, and low prices on nearly every consumer good under the sun. Like all emerging economies, it has a vibrant and growing manufacturing sector. It also happens to be centrally located in...

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Stainless Steel Workshop: Duplex stainless and its alloys

January 15, 2008

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What is duplex stainless steel?Duplex stainless is fast becoming the material of choice when improved corrosion resistance and mechanical properties are required. Through the combined efforts of the steel producers and the filler metal manufacturers, the market is better equipped to use these...

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Aluminum Workshop: Eliminating fine shavings from 5356 wire

January 15, 2008

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Q: I've been using my welding equipment to weld aluminum with 4043 filler for a long time without problems. Now that I have a project that requires me to use 5356 filler, I'm having problems with fine shavings that come off of this particular wire. Eventually they clog the torch liner so that the...

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Lincoln Electric Vista welding helmet

Welding helmets in view

January 15, 2008

Welders looking for welding helmets have a lot of options to choose from. With everything that is available, it is important for welders to be informed of the protection levels of each helmet as well as the features each provide in order to find the right helmet for the job.

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Roll Forming Diagram

Using FEM to compare tube forming processes

January 15, 2008

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Finite element analysis (FEA) software developed specifically for roll forming can help tube producers determine the best forming process for tube (such as single-radius forming, edge forming, or partial-step forming). It also can help tube producers find forming problem areas and eliminate them.

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Why in the heck would you want to weld?

January 15, 2008

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Two years ago, welding expert and reader-favorite author Marty Rice took a hiatus from writing for thefabricator.com. Marty has returned, and in this, his first article for 2008, he discusses why he welds and offers insights that may help others decide if welding is a viable career choice.

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GTAW adjustable output frequency

What's your frequency

January 15, 2008

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More knowledge about adjustable-output frequency has played a significant role in the development of new technologies that have made GTAW applications more reliable and adaptable.

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Business spending 2008

Capital equipment spending remains upbeat

January 15, 2008

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Metal fabricators and formers are expected to spend more than $2.2 billion on capital equipment in 2008. The 2008 FMAC Capital Spending Survey provides more details.

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welder

Keeping consumables from consuming welding profits

January 15, 2008

Like every manufacturer these days, truck and trailer manufacturer Tico Manufacturing Inc. can't afford to waste any time on non-value-added activities. It recently switched its welders to Centerfire™ nonthreaded contact tips manufactured by Bernard®. These tips require replacement about once every two weeks; the previous tips were replaced three times a day. And because they are unthreaded, the tips take much less time to replace.

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Offline bending software

2 strategies for optimizing bending operations

January 15, 2008

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Fabricators typically encounter bottlenecks during setup and production in their press brake bending operations—obstacles that lead to downtime and fewer operators actually processing material. Representatives from Amada, LVD Strippit, Bystronic Inc. addressed these issues in a recent presentation. The two largest problems? Performing non-value-added steps and having to compensate for material variations. Fortunately, some new technologies and two key strategies can help fabricators optimize their press brake operations in these areas.

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Laser welding applications

Laser safety in the industrial workplace

January 15, 2008

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Lasers are capable of cutting thin-gauge metal and plate at incredible speeds and with outstanding results. But a laser also is capable of great damage to operators if the proper safety steps are not followed. To keep everyone safe and the laser cutting machine operating, a fabricating operation should have a safety program in place.

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Vertical smaw

Vertical SMAW: It's a stick up

January 15, 2008

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Stick welding on vertical surfaces is an important and in-demand skill. Luckily, a few tips can help make a welder a much more valuable resource in the fabricating shop.

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Looking ahead to 2008

January 11, 2008

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I don't want to offer up any predictions, even though I finished the college bowl season with a 20-12 record against the spread. (That's how my wife's extended family celebrates the holiday season, and as long as I keep up with my debts, I'm happy to play along.) So let's offer up some observations...

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